High-Speed Circular Saw HCS 160 MF
The Ultimate in High Performance and Precision
The HCS 160 MF industrial circular saw is engineered for maximum cutting performance and superior quality. With low cutting costs and tight tolerances, it quickly proves its worth in multi-shift operations. Its exceptional performance is driven by a unique, extremely stable, and solid construction, with perfectly matched components and cutting-edge drive technology.
This saw features an innovative multi-fluid cooling system, significantly enhancing its inherent cutting power, making it ideal for sawing high-alloy stainless steels, tool steels, nickel-based alloys like Inconel or Hastelloy, and titanium alloys.
Thanks to its modular design, the PSU 450 A can be integrated with infeed magazines or disposal units tailored to specific requirements.
Key Features of the High-Speed Circular Saw HCS 160 MF
- Robust, Low-Vibration Gear Unit At the heart of the HCS 160 MF is a heavy-duty worm gear unit by Behringer Eisele, providing smooth, low-vibration operation. This not only improves the quality of the cut but also extends the blade's lifespan.
- BVA - Blade Vibration Absorber The saw’s carbide metal guides, in combination with an efficient brush system that proactively removes chips, work together to maximize service life, optimize the cutting surface, and ensure swift and precise cuts.
- Servo-Driven Feeding Gripper The feeding gripper swiftly and precisely positions the material, reducing cycle times and ensuring accurate cutting lengths with tight tolerances.
- Extremely Solid Construction The HCS 160 MF features a heavy-duty machine bed that provides excellent vibration damping and ensures optimal power flow. The cast iron components made by Behringer contribute further to its stability and reliability.
- Funnel-Shaped Machine Base The specially designed machine base directs chips and cooling fluids effectively into the chip conveyor for rapid disposal, making cleaning and maintenance quick and easy.
- Linear Guided Saw Feed The saw unit moves dynamically across the cutting area with two linear guides, a ball screw, and a servo motor, ensuring long service life, high-quality cuts, and minimal burr formation.
- Multi-Fluid Cooling System The innovative cooling system allows for the optimal combination of various cooling and lubrication components, depending on the material being processed. Options include coolant jet nozzles for wet processing, a micro-spraying device for minimum quantity lubrication, and a cooling vortex tube for dry processing.
- Chip Conveyor with Coolant Tank The chip conveyor is integrated with a coolant tank and pump, saving space while ensuring fast removal of chips and easy maintenance. The conveyor can be equipped with a front ejection feature for added convenience.
- Intuitive Control Unit The control unit is user-friendly and easy to operate, minimizing the risk of operational mistakes. It allows for quick navigation through the program menu and facilitates seamless integration with other systems, both hardware and software.
Applications and Uses of the High-Speed Circular Saw HCS 160 MF
The HCS 160 MF is designed to meet the demanding requirements of industries that need high-performance cutting solutions, including:
- Precision Cutting of High-Alloyed Materials Ideal for cutting high-alloy stainless steels, tool steels, Inconel, Hastelloy, and titanium alloys, ensuring precise cuts for industries like aerospace, automotive, and medical device manufacturing.
- Metal Fabrication and Manufacturing Perfect for cutting thick metal profiles, tubes, and bars, where tight tolerances and smooth cuts are critical.
- Heavy Duty Industrial Applications The HCS 160 MF is well-suited for multi-shift operations in industries like steel processing, heavy machinery, and construction, where high performance and durability are essential.
- Custom Metalworks and Toolmaking This saw offers superior precision and performance for custom metalworks, producing high-quality cuts for prototypes and small-scale manufacturing.
The HCS 160 MF combines advanced technology with high efficiency, making it an essential tool for high-precision cutting tasks in industries that demand the highest standards of quality and performance.
