High-Speed Circular Saw HCS 190 MF
The Ultimate in Performance and Precision
The HCS 190 MF industrial circular saw is designed for unparalleled cutting performance and exceptional quality. Its low cutting costs and precise tolerances make it a worthwhile investment for multi-shift operations, delivering quick returns. The high-performance capabilities are driven by a unique, robust, and stable construction, combined with perfectly coordinated components and advanced drive technology.
An innovative multi-fluid cooling system enhances the saw’s already high cutting capacity, providing optimal cooling when cutting high-alloy stainless steels, tool steels, nickel-based alloys (such as Inconel and Hastelloy), and titanium alloys.
Key Features of the High-Speed Circular Saw HCS 190 MF
- Heavy-Duty, Low-Vibration Gear Unit At the core of the HCS 190 MF is the robust worm gear unit from Behringer Eisele, ensuring smooth, low-vibration operation. This reduces stress on the saw, improving cutting surface quality and extending blade life.
- BVA – Blade Vibration Absorber The perfect synergy between the large carbide metal guides and an effective brush system ensures chip removal and maximizes tool life. This setup optimizes the cutting surface and guarantees fast, precise cutting operations.
- Servo-Driven Feeding Gripper The servo-driven feeding gripper positions materials quickly and accurately in seconds, ensuring precise cutting lengths, tight tolerances, and reduced cycle times.
- Extremely Solid Construction The robust, stable machine bed serves as the foundation for the HCS 190 MF. It provides excellent vibration damping and power flow. The cast iron components manufactured by Behringer further enhance durability.
- Funnel-Shaped Machine Base The funnel-shaped base ensures efficient chip flow into the conveyor, facilitating fast disposal of chips and cooling fluids. It also simplifies cleaning and maintenance.
- Linear Guided Saw Feed The saw unit is dynamically moved across the cutting area with two linear guides, a ball screw, and a servo motor, ensuring long-lasting performance, high-quality cuts, and low burr formation.
- Multi-Fluid Cooling System The cooling system can combine three components based on the specific application or material being processed: coolant jet nozzles for wet processing, micro-spraying devices for minimal lubrication, and a cooling vortex tube for dry processing. This multi-fluid approach ensures the optimal cutting environment for various materials.
- Chip Conveyor with Coolant Tank The new chip conveyor integrates the coolant tank and pump, saving space and ensuring rapid chip removal. It is easy to clean and maintain, and can be optionally mounted with front ejection for added convenience.
- Intuitive Control Unit The easy-to-use control unit ensures smooth operation by minimizing user errors and providing quick navigation within the program menu. It also supports easy integration with other systems, both software and hardware.
Applications and Uses of the High-Speed Circular Saw HCS 190 MF
The HCS 190 MF is designed for demanding industries where precision, durability, and performance are essential:
- High-Alloy Steel Processing Perfect for cutting high-alloy stainless steels, tool steels, and heat-resistant alloys like Inconel and Hastelloy.
- Aerospace and Automotive Industries Ideal for manufacturing parts that require tight tolerances and exceptional surface finishes, such as components used in the aerospace and automotive sectors.
- Titanium and Exotic Alloys Cutting Its advanced cooling system makes the HCS 190 MF highly effective for cutting challenging materials like titanium alloys.
- Metal Fabrication Provides high-quality cuts for custom metal fabrication and industrial production, including the processing of structural steel components and precision parts.
- Precision Engineering Ensures consistent, precise cuts for intricate and high-precision metal parts used in engineering applications.
The HCS 190 MF delivers exceptional cutting results, making it a valuable tool for industries that require high-quality performance and efficiency in processing a wide range of materials.
