Precision Surface Grinding Machine PSG-CA1 series

SERIES line-up

PSG63CA1・PSG64CA1・PSG66CA1・PSG84CA1・PSG104CA1・PSG106CA1

Concept

Highest rigidity machines in the field which adopted automatic dress cycle as standard.

Feature

  • Minimized Overhang for Enhanced Straightness: The T-shaped frame design reduces overhang, ensuring superior straightness in the longitudinal movement through a V-V slideway system.
  • Spacious Table Loading Area: The column traveling mechanism provides a wide, open table loading space, easily accommodating large workpieces for greater versatility in operations.
  • Improved Load Capacity and Stability: The double-layer cylinder system enhances load capacity by eliminating overhangs in the work area. Even during the table’s full stroke, the system ensures a more stable grinding process.
  • Advanced Controller and Touch Panel Interface: Features a new color LCD touch panel, designed for simplified operation and greater user convenience.
  • Automated Grinding Cycle for Hard Materials: Equipped with a standard table dresser and automatic dress compensation function, the machine completes grinding cycles on hard materials effortlessly.
  • High Rigidity for Increased Infeed: The high-rigidity construction allows for the use of a sharp grinding wheel, enabling increased infeed rates for faster and more efficient grinding.
This innovative design combines robust build quality with user-friendly automation, making it ideal for high-precision, heavy-duty grinding tasks.

Uses of the Precision Surface Grinding Machine PSG-CA1 Series

The PSG-CA1 Series Precision Surface Grinding Machine is renowned for its accuracy, reliability, and versatility, making it indispensable for a variety of industrial applications. Below are the primary uses of this advanced surface grinding machine:

1. Precision Component Manufacturing

  • Produces high-accuracy components required in industries such as electronics, medical devices, and aerospace.
  • Ensures consistent surface finishes essential for high-performance parts.

2. Die and Mold Production

  • Ideal for manufacturing dies and molds with intricate shapes and precise tolerances.
  • Enhances the durability and functionality of tools used in injection molding, stamping, and forming.

3. High-Precision Toolmaking

  • Suitable for crafting tools with sharp edges and precise dimensions, used in a variety of cutting and machining applications.

4. Flat Surface Finishing

  • Ensures perfectly flat and smooth surfaces on workpieces, a critical requirement in fields such as optical devices, automotive, and semiconductor manufacturing.

5. Batch Production of Industrial Parts

  • Supports efficient production of multiple parts with uniform dimensions and finishes, optimizing time and cost for high-volume operations.

6. Grinding Hard Materials

  • Capable of grinding materials such as hardened steels, ceramics, and carbide with ease, making it ideal for demanding applications.

7. Automotive Component Manufacturing

  • Used in the production of engine blocks, gear systems, brake discs, and other automotive parts where precision and durability are key.

8. Jig and Fixture Grinding

  • Creates accurate jigs and fixtures to support machining and assembly processes, ensuring repeatability and precision in production.

9. Research and Development Applications

  • Essential for prototyping and testing in R&D labs, where high accuracy and consistency are paramount.

10. Surface Preparation for Coating or Bonding

  • Prepares surfaces for coating, bonding, or finishing operations by delivering a uniform texture and removing imperfections.

11. Custom Component Grinding

  • Handles specialized grinding tasks for custom parts in industries like defense, telecommunications, and renewable energy.
The PSG-CA1 Series combines robust performance, precision engineering, and user-friendly features, making it an invaluable tool for manufacturers aiming to achieve excellence in surface grinding.