Precision Surface Grinding Machine PSG-DX series (Column Traveling Type)

SERIES line-up

PSG125DX・PSG126DX・PSG138DX・PSG155DX・PSG156DX・PSG157DX・PSG158DX・PSG205DX・PSG206DX・PSG208DX・PSG305DX・PSG306DX・PSG308DX

Concept

The excellent operation, overhangs less column traveling type machine to correspond the large size and high precision workpiece. We propose the most appropriate application from a wide variety of line-ups and performances.

Feature

      • Independent Column and Table Design:
        • Features a column traveling type mechanism, with independent table longitudinal movement and column crossfeed.
        • The workpiece remains stationary during crossfeed, maintaining a consistent operator-workpiece positional relationship for better operability.
      • Overhang-Free Table Longitudinal Drive:
        • The overhang-less design of the longitudinal drive ensures stable grinding accuracy.
        • Prevents staggering, even when reversing heavyweight workpieces, for consistent precision.
      • Ergonomic Operation Panel:
        • Integrates a user-friendly operation panel designed with human engineering principles.
        • Includes built-in interlocks for enhanced safety and ease of use.
      • Advanced Automation with Proprietary Software:
        • Incorporates specially developed software enabling easy setup of full automatic grinding cycles.
        • Standard grinding sequences like "Coarse grinding ⇒ Fine grinding ⇒ Spark out ⇒ Table right end stop" are automated for efficiency.
      • Digital Setup and Flexibility:
        • Grinding conditions can be set via a digital switch for accuracy and convenience.
        • Allows manual interruptions during automatic cycles with feedback for infeed positioning.
      • Seamless Transition Between Manual and Auto Modes:
        • During manual interruption, the machine provides real-time feedback on infeed positioning.
        • Automatically resumes the remaining grinding stock once the interruption is released, ensuring continuity and precision.
 

Uses of the Precision Surface Grinding Machine PSG-GX Series

 
  • The PSG-DX Series Precision Surface Grinding Machine (Column Traveling Type) is designed for high-performance grinding operations with exceptional accuracy and versatility. Its robust construction and advanced features make it ideal for a wide range of industrial applications. Below are the key uses of this machine:

    . Precision Tool and Die Manufacturing

    • Purpose: Produces high-precision tools, molds, and dies for various industries, including automotive and plastics.
    • Benefit: Ensures outstanding surface finishes and dimensional accuracy for critical tool components.

    2. Large Workpiece Grinding

    • Purpose: Designed to accommodate and grind large workpieces due to the column traveling mechanism.
    • Benefit: The stationary workpiece setup provides excellent operability and precision for oversized components.

    3. Aerospace Industry Applications

    • Purpose: Used for grinding complex aerospace components, including engine parts, structural panels, and precision connectors.
    • Benefit: Meets the stringent tolerances and surface quality required in aerospace manufacturing.

    4. Flat Surface Grinding

    • Purpose: Delivers exceptional flatness and smooth finishes on metal plates, machine beds, and industrial components.
    • Benefit: Ideal for achieving uniform thickness and a polished surface across a wide range of materials.

    5. Semiconductor and Electronics Industry

    • Purpose: Used for precision grinding of delicate electronic components such as silicon wafers, precision housings, and connectors.
    • Benefit: Ensures low surface roughness and high dimensional accuracy crucial for microelectronics.

    6. Medical Equipment and Device Manufacturing

    • Purpose: Produces surgical instruments, implants, and other medical devices requiring flawless finishes and tight tolerances.
    • Benefit: Provides precision and reliability essential for safe and effective medical equipment.

    7. Automotive Component Fabrication

    • Purpose: Utilized in grinding gears, valve plates, and other engine and transmission parts.
    • Benefit: Ensures superior surface quality, enhancing the performance and lifespan of automotive components.

    8. Maintenance and Repair Work

    • Purpose: Used for regrinding and refurbishing worn or damaged parts of industrial machinery.
    • Benefit: Restores components to near-original conditions, extending their operational life.

    9. Heavy-Duty Industrial Applications

    • Purpose: Ideal for machining robust components such as pump parts, compressor plates, and gear housings.
    • Benefit: Handles heavy-duty grinding tasks with high efficiency and precision.

    10. Research and Development Prototyping

    • Purpose: Used in R&D environments for prototyping and testing new designs across industries.
    • Benefit: Offers flexibility to experiment with various materials and specifications.

    11. Custom Component Fabrication

    • Purpose: Facilitates grinding of custom-designed components for specialized industrial requirements.
    • Benefit: The machine's adaptability supports diverse applications with precision.

    12. Defense and Military Applications

    • Purpose: Fabricates critical components like armor plates and precision mounts for military equipment.
    • Benefit: Delivers the high precision and durability required for defense applications.
Precision Surface Grinding Machine PSG-DX series (Column Traveling Type)