Precision Surface Grinding Machin PSG-CA series


SERIES line-up

PSG64CA・PSG66CA・PSG84CA・PSG104CA・PSG106CA  

Concept

Upper model of Precision Surface Grinder in highest rigidity and high level of accuracy machines in the field.  

Feature

Enhanced Frame Design for Straightness:
  • The T-shaped frame minimizes overhang, ensuring outstanding straightness in longitudinal movement using a V-V slideway system.
Large Workpiece Accommodation:
  • The column traveling type design offers a wide-open table loading area, making it suitable for handling large workpieces with ease.
Double-Layer Cylinder System for Stability:
  • The innovative double-layer cylinder system eliminates overhang in the work area, even at full table stroke, resulting in a more stable grinding process with increased load capacity.
Higher Rigidity for Improved Performance:
  • A rigid machine structure combined with a sharp grinding wheel allows for increased infeed rates, enhancing overall efficiency.
Standard Features for Automation and Precision:
  • Includes vertical automatic downfeed functionality, as well as longitudinal and crossfeed teaching functions, aligning with the PSG-DX series specifications.

Uses of the Precision Surface Grinding Machine PSG-GX Series

 
  • The PSG-CA Series Precision Surface Grinding Machine is renowned for its robust design, exceptional accuracy, and advanced features. It is used extensively across industries requiring fine surface finishes and precise machining. Here are its key applications:

    1. High-Precision Tool Manufacturing

    • Purpose: Ideal for producing precision tools such as cutting dies, punches, and molds.
    • Benefit: The PSG-CA series ensures tools are crafted to exact specifications with consistent surface finishes.

    2. Mold and Die Industries

    • Purpose: Perfect for grinding molds and dies used in injection molding, casting, and stamping.
    • Benefit: Provides exceptional dimensional accuracy, ensuring a perfect fit between mold components.

    3. Production of Flat Components

    • Purpose: Used for grinding flat surfaces on parts like machine plates, shims, and gauges.
    • Benefit: Achieves mirror-like surface finishes essential for flatness and uniformity in critical parts.

    4. Aerospace Component Manufacturing

    • Purpose: Fabricates high-precision parts such as engine components, gearboxes, and airframe structures.
    • Benefit: Meets tight tolerances and delivers excellent surface quality demanded in aerospace applications.

    5. Semiconductor and Electronics Applications

    • Purpose: Ideal for grinding sensitive components like silicon wafers and connectors.
    • Benefit: Provides superior surface smoothness critical for high-performance electronics.

    6. Medical Device Production

    • Purpose: Used for grinding surgical tools, orthopedic implants, and precision instruments.
    • Benefit: Delivers high precision and flawless finishes to meet stringent medical standards.

    7. Automotive Industry Applications

    • Purpose: Used for creating precision parts such as engine blocks, valves, and transmission components.
    • Benefit: Ensures superior surface finishes, improving part durability and functionality.

    8. Custom Part Fabrication

    • Purpose: Facilitates grinding of custom parts for various specialized applications.
    • Benefit: Accommodates diverse material types and shapes with high repeatability.

    9. Heavy-Duty Industrial Equipment

    • Purpose: Used for grinding robust components for machinery like compressors and pumps.
    • Benefit: Its high load capacity and accuracy ensure reliable equipment performance.

    10. Research and Prototyping

    • Purpose: Essential for R&D departments to create prototypes and test new designs.
    • Benefit: Offers flexibility for experimenting with different materials and configurations.

    11. Maintenance and Refurbishment

    • Purpose: Suitable for refurbishing worn-out components, and restoring them to near-original specifications.
    • Benefit: Extends the lifespan of machinery and tools through precise regrinding.

    12. Applications in Defense and Military

    • Purpose: Used for producing critical defense components like armor plating and weapon parts.
    • Benefit: Ensures high precision and performance required in military-grade equipment.