Precision Form Grinding Machine PFG500 series

SERIES line-up

PFG500II series PFG500PII・PFG500AII・PFG500BII・PFG500CII PFG500DXII series PFG500DXPII・PFG500DXAII・PFG500DXBII・PFG500DXCII・PFG500DXSII  

Concept

Automatic grinding cycle can be selected depending on the purpose, form grinder with enhanced rigidity  

Feature

  • Rigid Grinding Wheel Spindle
    • Features an ultra-precision-grade roller bearing that minimizes heat generation, ensuring durability and stability during operation. The precise cross-movement positioning is particularly critical for achieving superior results in form grinding applications.

  • DXⅡ Series Specifications
    • All Manual: Fully manual operation for hands-on control.
    • C Type: Longitudinal automatic operation.
    • P Type: Vertical and longitudinal automatic operation.
    • A Type: Fully automatic operation.
    • S Type: High-speed stroke with full automation for maximum efficiency.

  • PFG500DXA Capabilities
    • Executes a comprehensive grinding cycle:
      1. Coarse grinding
      2. Fine grinding
      3. Spark-out (adjustable 0–5 times)
      4. Automatic table return to the right-end stop
      5. Vertical increment precision of 0.1 μm, optimized for high-accuracy form grinding tasks

These features and specifications highlight the versatility and precision of the DXⅡ and PFG500DXA series, catering to a wide range of grinding needs.

Uses of the Precision Form Grinding Machine PFG500 Series

 
  • The PFG500 Series is a versatile and high-precision grinding solution designed to cater to various industries and applications. Below are its primary uses:

    1. High-Precision Form Grinding

    • Ideal for tasks requiring intricate forms and detailed finishes.
    • Provides micron-level accuracy, ensuring components meet tight tolerances for precision-critical industries like aerospace, medical, and semiconductor manufacturing.

    2. Mold and Die Manufacturing

    • Essential for creating complex molds and dies used in injection molding, stamping, and die-casting.
    • Supports grinding intricate profiles, sharp edges, and precise contours for long-lasting molds.

    3. Surface Finishing

    • Delivers smooth, high-quality finishes on flat or contoured surfaces.
    • Suitable for applications in the automotive, electronics, and optical industries where surface perfection is vital.

    4. Tool and Cutter Sharpening

    • Ensures precise sharpening of tools like cutters, drills, and end mills, extending their lifespan and maintaining their effectiveness.
    • Supports manufacturing and maintenance of custom tools for specialized applications.

    5. Micro-Component Production

    • Excels in grinding small and intricate components, such as those used in watches, medical devices, and electronic assemblies.
    • Achieves fine detail with repeatable precision.

    6. High-Performance Material Grinding

    • Handles a wide range of materials, including hardened steels, ceramics, and advanced composites.
    • Delivers exceptional results for challenging materials requiring specialized grinding techniques.

    7. Automated Precision Grinding

    • Equipped with fully automated capabilities for high-efficiency production runs.
    • Supports complex grinding cycles (e.g., coarse grinding, fine grinding, and spark-out) with minimal operator intervention, reducing production time and increasing consistency.

    8. Vertical and Crossfeed Precision

    • Offers ultra-precise vertical increments (up to 0.1 μm), making it ideal for applications that demand unmatched accuracy in depth control and form consistency.

    9. Prototyping and Custom Parts Fabrication

    • Facilitates the creation of custom-designed components with exact specifications.
    • A perfect fit for R&D departments and small-batch production.