NC Precision surface grinding machine PSG-CA-iQ series

SERIES line-up

Concept

Feature

• Operate effortlessly by touching icons on the screen.

• Enter gross and fine grinding allowances along with particle size.
• Automatically generates optimal grinding and dressing conditions.

• Features a V-V-shaped table longitudinal feed for stability.
• Column design simplifies the mounting of large workpieces.
• Double-cylinder table system significantly increases loading weight.
• Ensures stable machining across the full table stroke.

• Supports surface grinding, pitch shaping, contouring, form grinding, and other grinding methods.

• Enables automatic cycles of measurement and grinding without removing the workpiece.

• Delivers high-precision flatness and superior surface roughness for demanding applications.

• • Operates efficiently as a forming grinder for intricate shapes and designs.

Uses of the CNC Precision Surface Grinding Machine PSG Column CA-iQ Series

• The PSG-CA-iQ Series of NC precision surface grinding machines offers cutting-edge technology for achieving unparalleled precision, efficiency, and versatility. Designed to handle diverse industrial needs, this machine is a preferred choice in sectors requiring ultra-fine finishes and intricate machining. Below are its key uses:

  1. High-Precision Component Manufacturing

  • Ideal for producing components with tight tolerances and exceptional surface finishes.
  • Used in aerospace, automotive, and medical device manufacturing for parts like engine components, implants, and precision gears.

  2. Tool and Die Production

  • Excels at creating molds, dies, and cutting tools with complex geometries and precise dimensions.
  • Supports industries such as plastic injection molding and metal stamping by ensuring high-quality surface finishes.

  3. Advanced Surface Grinding Applications

  • Specializes in achieving ultra-flat and smooth surfaces with excellent parallelism and uniformity.
  • Essential for producing parts in industries like electronics and optics that demand ultra-precision grinding.

  4. Form and Contour Grinding

  • Facilitates form grinding and contouring for intricate shapes and profiles.
  • Commonly used for custom components, turbine blades, and specialized tools requiring precise edge definition.

  5. Pitch Shape and Contouring

  • Offers seamless machining for complex pitch shapes and contoured surfaces.
  • Enhances the flexibility and capability to handle diverse part geometries.

  6. Production of Large Workpieces

  • The over-hangless T-frame structure and column design enable machining of large and heavy components.
  • Used in industries like heavy machinery and construction for oversized part production.

  7. Automated Grinding Efficiency

  • Integrated iQ software and automatic processing data creation streamline operations by generating optimal grinding and dressing conditions.
  • Reduces operator workload while increasing productivity and consistency.

  8. Versatile Material Compatibility

  • Handles a wide range of materials, from hardened metals to ceramics and composites.
  • Suitable for industries requiring diverse material processing, such as aerospace and medical manufacturing.

  9. Research and Prototyping

  • Ideal for R&D and prototype development due to its high-precision capabilities.
  • Enables manufacturers to experiment with innovative designs and materials for advanced applications.

  10. Optical and Semiconductor Applications

  • Delivers ultra-precise surface grinding for optical lenses, mirrors, and semiconductor wafers.
  • Ensures the defect-free finishes required in high-performance optical and electronic devices.

  11. On-Machine Measurement

  • Optionally equipped with on-machine measuring devices and CCD cameras for automated measurement and grinding cycles.
  • Enhances accuracy by eliminating the need to remove the workpiece for inspection.
  The PSG-CA-iQ Series combines cutting-edge NC technology, high precision, and flexible functionality to meet the demands of modern industries. Its versatility, automation features, and exceptional surface quality make it indispensable for applications requiring advanced grinding performance.