High Precision Form Grinding Machine HPG500 series

SERIES line-up

HPG500  

Concept

higher Vertical & Cross positioning accuracy Form Grinder with non hydraulic oil system.  

Feature

  • Enhanced Precision: The vertical and crossfeed minimum setting is refined to 0.1 μm, leveraging precision scraping alignment on V-V sliding ways for both longitudinal and crossfeed slides.
  • Improved Rigidity: The grinding wheel spindle boasts a rigidity ratio 1.45 times higher than conventional machines, with an enlarged frame size to enhance cross-feed stability.
  • Eco-Friendly Design: The linear guide construction minimizes thermal displacement, eliminates oil waste, and significantly reduces CO2 emissions by 199.2 kg.
Advanced Standard Features: Vertical and crossfeed scale feedback come as standard, along with a 2.2 kW wheel spindle motor and an integrated spindle inverter.

Uses of the High Precision Form Grinding Machine HPG500 Series

 
  • The High Precision Form Grinding Machine HPG500 series is renowned for its exceptional accuracy and robust capabilities. Its applications span across industries that demand high precision and efficiency. Below are its key uses:

    1. Tool and Die Manufacturing

    • Precision Tooling: Ideal for producing high-precision tools, punches, and dies with complex geometries.
    • Die Maintenance: Supports regrinding of existing dies to extend their operational life.

    2. Semiconductor Industry

    • Wafer Grinding: Used for precise shaping and grinding of silicon wafers and other delicate materials.
    • Component Prototyping: Perfect for creating prototypes of intricate components with ultra-fine tolerances.

    3. Aerospace and Defense

    • High-Performance Components: Ensures accuracy in manufacturing turbine blades, engine parts, and other critical components.
    • Material Versatility: Handles a wide range of materials, including composites and high-strength alloys.

    4. Medical Industry

    • Surgical Instruments: Enables fine grinding of surgical tools requiring extreme accuracy and sharpness.
    • Implants: Used in shaping and finishing medical implants like knee and hip joints.

    5. Automotive Industry

    • Precision Gears and Bearings: Produces high-quality gears, bearings, and other drivetrain components with micrometer-level accuracy.
    • Prototype Development: Supports the creation of prototypes for testing new automotive designs.

    6. Electronics and Optics

    • Micro-Components: Ideal for grinding tiny, precise components used in electronic devices and optical systems.
    • Lens Molding: Ensures accuracy in producing molds for optical lenses.

    7. Mold and Molding Industry

    • Mold Base Finishing: Provides precise finishing for mold bases to ensure compatibility and efficiency in mass production.
    • Complex Surface Grinding: Handles intricate surfaces and contours required in advanced mold designs.

    8. Energy Sector

    • Turbine Components: Used for producing precise and durable components for wind and steam turbines.
    • Nuclear Applications: Capable of handling grinding tasks for components used in nuclear facilities with stringent safety requirements.

    9. Research and Development

    • Experimental Prototyping: A valuable tool in R&D environments for creating experimental designs with high precision.
    • Material Testing: Useful for grinding and preparing samples for material testing and analysis.

    10. General Precision Manufacturing

    • Custom Parts Production: Suitable for small-batch production of highly customized, precision-engineered parts.
    • Fine Surface Finishing: Delivers excellent surface finishes, enhancing the aesthetic and functional properties of components.
    With its cutting-edge features like advanced rigidity, minimal thermal displacement, and eco-friendly design, the HPG500 series stands out as a versatile solution for industries that require precise and efficient grinding capabilities.