CNC Vertical type Universal Grinding Machine UGM5V

SERIES line-up

UGM5V  

Concept

Vertical type Universal Grinder for Internal grinding, O.D. grinding & End Face grinding in Large size workpiece.  

Feature

  • Versatile Grinding Capabilities: The machine allows for internal grinding, external (O.D.) grinding, and end face grinding using a single chucking, ensuring high precision in maintaining perpendicularity and cylindricity.
  • Compact and Space-Efficient Design: The machine features a small footprint, making it ideal for environments where space is limited while still offering high-performance capabilities.
Enhanced Automation Features: Equipped with a standard spindle auto swivel and automatic tool changer (ATC), as well as a rotary dresser, the machine can accommodate large grinding wheels, optimizing efficiency and versatility in grinding operations

Uses of the CNC Vertical type Universal Grinding Machine UGM5V

 
  • The CNC Vertical Type Universal Grinding Machine UGM5V is a versatile, high-precision machine typically used in industries that require complex grinding operations for a variety of workpieces. Its vertical spindle orientation and CNC control make it suitable for a wide range of applications, particularly those needing high accuracy and a smooth surface finish. Here are some common uses for the UGM5V:

    1. Precision Surface Grinding

    • The UGM5V excels in surface grinding applications, providing high-quality finishes on flat surfaces. It's used to grind parts with precise flatness, ensuring smooth finishes required in industries such as aerospace, automotive, and tool manufacturing.

    2. Cylindrical Grinding (External and Internal)

    • External Cylindrical Grinding: The machine can be used to grind cylindrical workpieces, ensuring tight tolerances on diameter and surface finish. This is ideal for shafts, pins, and tubes in industries like automotive and engineering.
    • Internal Cylindrical Grinding: The CNC Vertical Type machine also supports internal grinding operations, such as grinding bores and holes to precise dimensions. It's particularly useful for parts like bushings, bearings, and hydraulic cylinders.

    3. Grinding of Complex Geometries

    • The vertical spindle design and CNC control allow for grinding complex shapes and profiles, such as tapers, steps, and contours. This feature makes the UGM5V perfect for applications in industries that require precise, multi-dimensional grinding, such as molds, dies, and specialized tooling.

    4. Tool and Die Grinding

    • The UGM5V is commonly used in tool and die shops for the precise grinding of molds, dies, cutting tools, and jigs. Its ability to grind tools to tight tolerances ensures the production of high-quality, durable tooling for manufacturing processes.

    5. Flat and Angular Surface Grinding

    • With its vertical spindle, the UGM5V can easily grind flat and angular surfaces, making it suitable for parts like machine bases, plates, and components that require a precise flatness or angular accuracy for further machining operations.

    6. Grinding of High-Precision Parts

    • The UGM5V is ideal for grinding high-precision components like bearings, gears, and valves, where strict tolerances and a smooth surface finish are crucial. These parts are typically used in industries such as automotive, aerospace, and medical devices.

    7. Grinding of Hard Materials

    • The machine is capable of grinding hard materials like tool steels, carbide, and ceramics, making it suitable for producing components with high hardness, where fine finishes and dimensional precision are required.

    8. Production of High-Quality Surface Finishes

    • The UGM5V is designed to achieve superior surface finishes with minimal tool wear. This makes it useful in industries like electronics or optics, where surface integrity is vital, such as grinding semiconductor components, lenses, or mirrors.

    9. Grinding of Thin-Walled or Delicate Parts

    • Due to its precise control over grinding forces, the UGM5V is capable of grinding delicate or thin-walled components without distorting or damaging the workpiece. This is especially useful for industries like aerospace and medical device manufacturing, where part integrity is critical.

    10. Grinding for Precision Engineering

    • The machine is used for precision engineering tasks that demand exact geometry, such as in the manufacture of high-tolerance mechanical components. It's well-suited for industries like automotive, aerospace, and heavy machinery, where grinding of components like crankshafts, cams, and gears is necessary.

    11. Automated Grinding for High-Volume Production

    • The CNC control system, along with features like automatic tool changers, allows the UGM5V to be used for high-volume production of identical parts with repeatable precision. This makes it valuable in manufacturing processes where consistent quality is required for large batches of parts.

    12. Grinding of Large and Heavy Workpieces

    • While compact, the UGM5V can handle large workpieces, especially when equipped with a rotary table or fixtures for larger parts. This makes it ideal for grinding components like machine bases, heavy flanges, or housing parts.