CNC Vertical type Internal Grinding Machine Model IGM4VSP

SERIES line-up

Concept

Feature

• Air Bearing for Work Spindle: The machine features an air bearing for the work spindle, ensuring exceptional roundness and precision when grinding workpieces with a 300mm bore.
• Optional Auto Work Changer (AWC): An Auto Work Changer (AWC) is available as an option, enhancing automation and efficiency by allowing for automatic workpiece handling during the grinding process.
• Standard Manual Spindle Swivel: The machine comes with a manual spindle swivel as a standard feature, offering flexibility in grinding angles and ensuring precise setup for various grinding tasks.

Uses of the CNC Vertical Type Internal Grinding Machine Model IGM4VSP

• The CNC Vertical Type Internal Grinding Machine Model IGM4VSP is a precision grinding machine designed specifically for internal grinding applications, providing high accuracy and efficiency. Due to its advanced CNC control, it is used in a variety of industries where high precision, smooth finishes, and tight tolerances are required. Here are the key uses of the IGM4VSP:

  1. Internal Grinding of Cylindrical and Conical Surfaces

  • The IGM4VSP excels at internal cylindrical grinding of components such as bores, holes, and inner diameters (ID) of workpieces. It's commonly used for grinding parts like bearing races, bushings, valve seats, and cylinder liners in industries such as automotive and aerospace.
  • Additionally, it can handle conical surface grinding, making it suitable for components with tapering bores, often used in tooling and precision mechanical parts.

  2. Precision Grinding of Thin-Walled Components

  • The machine's ability to perform low-force grinding makes it ideal for thin-walled and delicate parts. This is important for maintaining the integrity of parts such as sleeves, bushings, and cylinders, which can be easily distorted by excessive pressure or heat during grinding.

  3. Grinding of High-Precision Components

  • The IGM4VSP is well-suited for grinding high-precision components used in industries where tolerances are extremely tight. These include parts like high-performance shafts, nozzles, rotors, and valves, typically found in aerospace, automotive, and medical device manufacturing.

  4. Grinding of Bearings and Bearing Components

  • Bearings and bearing rings are often ground using the IGM4VSP to achieve precise inner diameter dimensions, roundness, and surface finishes. The machine's capabilities are essential for producing components that ensure smooth rotation and low friction in applications such as motors, turbines, automotive systems, and industrial machinery.

  5. Tool and Die Grinding

  • The machine is ideal for internal grinding of tools and dies, particularly in the manufacture of molds, inserts, and cutting tools. It ensures that precision cavities and inner tool geometries are accurately formed for use in manufacturing processes like plastic injection molding and metal stamping.

  6. Grinding of Hydraulic and Pneumatic Components

  • Parts such as hydraulic cylinders, pistons, and pneumatic valves require precise internal grinding for a smooth surface finish and optimal performance. The IGM4VSP is ideal for this type of application, ensuring that tight tolerances are met and that the components function efficiently in high-pressure environments.

  7. Grinding of High-Hardness Materials

  • The IGM4VSP is capable of grinding hard materials like tool steel, carbides, and ceramics. This is particularly useful in industries like aerospace and energy, where parts made from hard materials are common and require high-precision internal grinding.

  8. Automated Grinding for Mass Production

  • With its CNC control system and optional automatic workpiece changers, the IGM4VSP is ideal for high-volume production of precision parts. The automated setup and repeatability allow for mass production of internal components like gear shafts, engine parts, and valve components, ensuring consistent quality with minimal downtime.

  9. Grinding of Precision Medical Components

  • Medical devices often require components with exact inner diameter specifications and a smooth surface finish. The IGM4VSP is used for the internal grinding of medical components such as surgical tools, implants, and catheters, which demand high precision and biocompatibility.

  10. Grinding of Internal Threaded Components

  • The machine is capable of grinding internal threads in components such as nuts, screws, and fasteners, which require precise dimensions and smooth threads. This is crucial for industries where threaded components are used in critical assembly applications, such as in automotive, aerospace, and electronic manufacturing.

  11. Grinding of Aerospace Components

  • The IGM4VSP is ideal for grinding components used in the aerospace industry, such as fuel injector nozzles, turbine components, and bearing housings, where precise internal geometry and surface finish are critical for high-performance applications.

  12. Grinding of Engine and Transmission Components

  • The machine can be used for the internal grinding of engine parts like crankshaft bores, cylinder blocks, and transmission components, where exact tolerances and smooth finishes are necessary to ensure proper engine performance and durability.

  13. Grinding of Small to Medium-Sized Workpieces

  • The IGM4VSP is ideal for small to medium-sized workpieces due to its compact vertical design and precise control. It is especially beneficial for parts with small internal features, such as micro-parts in electronics or precision automotive components.

  14. Flexible Grinding for Custom Parts

  • The flexibility of CNC programming on the IGM4VSP allows for custom grinding solutions for unique or low-volume parts. This makes it suitable for industries that require bespoke components with specific internal geometries and high precision, such as in research and development or prototype manufacturing.