CNC Vertical type Internal Grinding Machine Model IGM1V

SERIES line-up

IGM1V  

Concept

Best Machine for medium Lot mass production like automotive parts. Machine width is only 840mm machine.  

Feature

  • Achieved Optimal Machine Width: Successfully reduced machine width to 840mm after thoroughly re-evaluating all elements and components.
  • Enhanced Cycle Time: Drastically improved cycle time with a vertical infeed speed of 15m/min for high-speed approaches and a reciprocation rate of 490 cycles per minute at a 2mm stroke.
  • Optional Features for Versatility: Integrated a compact articulated robot and a measuring device as optional add-ons for enhanced functionality beside the machine.
  • Streamlined Process Workflow: Optimized for the following cycle: unloading and loading → washing the workpiece → measurement → compensation.
The CNC Vertical Type Internal Grinding Machine Model IGM1V is a versatile and high-performance machine designed for precision internal grinding applications. Here are its common uses and applications:

Uses of CNC Vertical type Internal Grinding Machine Model IGM1V

 

  • 1. High-Precision Internal Grinding

    • Perfect for grinding the internal surfaces of cylindrical and conical components.
    • Used in industries requiring high precision, such as aerospace, automotive, and medical device manufacturing.

    2. Small to Medium-Sized Component Grinding

    • Ideal for grinding small and medium-sized workpieces with tight tolerances.
    • Commonly used for parts like bearing rings, gears, bushings, and hydraulic components.

    3. Complex Shape Grinding

    • Capable of grinding intricate shapes, such as tapers, grooves, or chamfers, within the internal bores.
    • Widely utilized in tool and die manufacturing for creating specialized components.

    4. Material Versatility

    • Suitable for grinding various materials, including hardened steel, ceramics, and exotic alloys.
    • Popular in industries where components need to withstand extreme conditions, such as oil and gas or power generation.

    5. Automated Production Lines

    • Compatible with automation systems, such as robotic loaders, to integrate into production lines.
    • Reduces manual labor and ensures consistent quality for mass production.

    6. Precision Measurement Integration

    • Often equipped with measurement devices for in-process inspection and compensation.
    • Ensures optimal accuracy and reduces material wastage in precision manufacturing.

    7. Compact Design for Limited Spaces

    • The vertical design and compact footprint make it suitable for factories with space constraints.
    • Ideal for manufacturers looking to maximize efficiency within a limited area.

    8. Enhanced Speed and Efficiency

    • Designed with high-speed vertical infeed and reciprocation for faster cycle times.
    • Suitable for industries focusing on cost-effective, high-output production.

    9. Customization Options

    • Features optional attachments, like small articulated robots or advanced measuring devices, for specialized applications.
    • Flexible to meet the diverse needs of various industries.

    10. Repair and Maintenance Applications

    • Used in the repair and refurbishment of worn components by accurately regrinding internal surfaces.
    • Extends the lifespan of critical machinery parts.
    The IGM1V is a go-to solution for manufacturers requiring a reliable, efficient, and versatile internal grinding machine to achieve superior surface finish and precision in challenging applications.