CNC Ultra Precision Form Grinding Machine UPZ-Li series

SERIES line-up

UPZ315Li・UPZ52Li  

Concept

Form grinder of ultra-precision and high-speed grinding by table a linear motor drive.    

Feature

  • High-Speed Precision Grinding: Equipped with a table linear motor drive, it delivers fine form grinding with high-speed reciprocation for exceptional results.

  • Versatile Grinding Options: Capable of multi-position grinding, it efficiently handles both high-volume mass production and low-volume precision tasks.

  • Superior Accuracy: Offers table stopping accuracy within 1μm, enabling precise positioning. This supports integration with on-machine measurement systems, including CCD cameras and touch probes.

  • Optimized Structural Design: The T-shaped integrated structural frame minimizes thermal expansion. Its overhang-less structure and 3-axis closed-loop system ensure superior stability and positioning.

  • Innovative Software: Features proprietary software designed for immediate use in grinding wheel shaping, multi-position grinding, and contouring applications.

  • Flexible Grinding Modes: Supports diverse grinding methods, including shift plunge grinding, providing adaptability for varied industrial requirements.

Uses of the CNC Ultra Precision Form Grinding Machine UPZ-Li Series

 
  • The CNC Ultra Precision Form Grinding Machine UPZ-Li Series is a technological powerhouse, engineered to meet the exacting demands of modern industries. It offers unparalleled precision, efficiency, and flexibility, making it an essential tool across various high-tech and manufacturing sectors. Below are the primary applications and industries where this machine excels:

    1. Ultra-Precision Component Manufacturing

    The UPZ-Li Series is designed to handle the production of ultra-precise components required in industries like aerospace, medical devices, and optics. It achieves nanometer-level precision, making it ideal for parts where exacting tolerances are a must.

    2. Microfabrication for Advanced Electronics

    This machine is instrumental in producing micro-scale components for electronics, such as semiconductors, MEMS (Micro-Electro-Mechanical Systems), and sensors. Its capability to grind complex forms with micron-level accuracy supports the growing demand for compact, high-performance devices.

    3. Mold and Die Fabrication

    The UPZ-Li Series is essential for crafting molds and dies used in the mass production of parts for industries like automotive and consumer goods. Its precision ensures that molds and dies are free from defects, leading to flawless end products.

    4. Optical Component Grinding

    For industries such as photonics and imaging, the UPZ-Li Series grinds lenses, prisms, and other optical components with extreme precision. It ensures smooth surfaces and accurate shapes, critical for high-performance optical systems.

    5. High-Performance Cutting Tool Production

    The machine is highly efficient in producing cutting tools with intricate geometries, such as end mills, drills, and reamers. This capability supports industries like manufacturing and construction, where tool performance directly impacts productivity.

    6. Research and Development Applications

    Its ultra-precision capabilities make it a preferred choice in R&D facilities. It is widely used for prototyping, developing new materials, and innovating advanced manufacturing processes.

    7. Surface Finishing and Contouring

    The UPZ-Li Series delivers mirror-like surface finishes and precise contours. This makes it valuable in industries like luxury watchmaking, high-end consumer electronics, and decorative applications where aesthetics and functionality are equally important.

    8. Advanced Material Processing

    The machine efficiently grinds hard and brittle materials like ceramics, glass, and carbide. These materials are often used in cutting-edge applications, such as aerospace components and medical implants.