CNC Ultra Precision Form Grinding Machine Model UPZ210LiⅡ-2

SERIES line-up

UPZ210LiⅡ-2  

Concept

Ultimate fine form grinding machine for possible to have Coarse grinding to Fine grinding without grinding wheel.  

Feature

    • Recommendation for Two-Spindle Mount Machines: Due to the challenges in maintaining balance with an Auto Tool Changer (ATC), it is recommended to use a two-spindle mount type machine for fine form grinding to avoid the need for frequent datum resetting.
 
    • Dual-Side Grinding with Tilt Head Functionality: The tilt head feature allows for efficient grinding on both sides. By using separate grinding wheels for coarse and finishing processes, sharper corner radii can be achieved with precision.
 
    • Error-Free Pallet Changes with Image Processing: The Automatic Pallet Changer (APC) leverages CCD camera image processing to confirm the datum at the grinding start point, effectively eliminating errors during pallet changes.
 
    • Integrated and Automated Grinding Workflow: A seamless workflow is enabled, starting with CAD data download, followed by the grinding process, automatic measurement with a CCD camera, compensation grinding, and A.W.C. (Automatic Workpiece Change) for full digitization and automation.
 

Uses of the CNC Ultra Precision Form Grinding Machine Model UPZ210LiⅡ-2

 
  • The CNC Ultra Precision Form Grinding Machine Model UPZ210LiⅡ-2 is designed to provide high precision and exceptional performance in industries requiring micro-precision machining. This advanced grinding system offers versatility and adaptability, making it suitable for diverse applications. Below are the primary uses of this sophisticated machine:

    1. High-Precision Component Manufacturing

      • The UPZ210LiⅡ-2 is extensively used for manufacturing ultra-precise components, especially in industries like aerospace, medical equipment, electronics, and optics.
      • It handles complex geometries and tight tolerances, ensuring components are produced with micrometer-level precision.
     

    2. Tool and Die Production

      • Ideal for creating intricate molds and dies, the machine ensures uniformity and high durability of tools.
      • Commonly used in injection molding, stamping, and pressing applications where precision tools are critical.
     

    3. Semiconductor and Electronics Industry

      • The UPZ210LiⅡ-2 plays a crucial role in fabricating components like semiconductor wafers, micro-lenses, and connectors.
      • It is capable of producing ultra-flat surfaces and intricate patterns required for high-performance electronic devices.
     

    4. Medical Device Fabrication

      • Medical equipment demands precise, high-quality parts for effective functionality. This machine excels in grinding parts such as surgical tools, dental implants, and prosthetic components.
      • Its ability to work with biocompatible materials like titanium and ceramics ensures safe and effective medical solutions.
     

    5. Optical Component Production

      • The machine is ideal for producing lenses, prisms, and mirrors with highly polished surfaces and exact curvatures.
      • Its precision grinding capability ensures optical clarity and consistency, crucial in devices like cameras, telescopes, and microscopes.
     

    6. Precision Surface Finishing

      • The UPZ210LiⅡ-2 is perfect for achieving superior surface finishes on metals and advanced materials.
      • Commonly used in aerospace turbine blades, automotive transmission parts, and electronics housings, this machine provides a perfect combination of functionality and aesthetics.
     

    7. Small-Scale Batch Production

      • This machine is highly effective for short-run or custom production, making it valuable for research labs and prototyping.
      • Its CNC functionality allows for easy replication of intricate designs with minimal setup time.
     

    8. Advanced Material Processing

      • Compatible with a variety of materials, including ceramics, carbides, hard metals, and alloys.
      • The ability to handle high-hardness materials makes it suitable for cutting-edge technological advancements in various industries.
     

    9. Miniature and Complex Part Manufacturing

      • The UPZ210LiⅡ-2 excels in producing miniature parts with intricate details, such as gears, nozzles, and connectors.
      • This precision makes it a staple in industries like watchmaking and micro-mechanical engineering
     

    10. Aerospace Industry Applications

      • The machine is indispensable in producing high-precision parts like engine components, turbine blades, and control system parts.
      • It ensures parts meet strict performance and safety standards required in aviation and space exploration.