CNC Ultra Precision Double Column Type Surface Grinding Machine UDG10035NC

SERIES line-up

UDG10035NC  

Concept

Mother Machine for implant the accuracy to Large Machine Tool.  

Feature

  • Engineered the world’s largest bed grinder featuring a hydrostatic slideway system with an exceptional flatness of 30 nm/m², a grinding length of 10 meters, a width of 3.5 meters, and the ability to pass 4 meters between columns.
  • Integrated an innovative Variable Pressure Control hydrostatic slide system, enabling precise oil flow adjustments based on weight, ensuring a minimal and consistent oil film gap on the table’s longitudinal and crossrail slides.
Achieved unparalleled precision with a flatness of 0.5 μm/m on both the longitudinal and cross axes.

Uses of the CNC Ultra Precision Double Column Type Surface Grinding Machine UDG10035NC

 
  • The CNC Ultra Precision Double Column Type Surface Grinding Machine, UDG10035NC, is a versatile and highly accurate machine designed for applications requiring exceptional precision and large-scale surface grinding. Its advanced features make it an ideal choice for the following uses: 
    1. High-Precision Surface Grinding for Large Components
      • Ideal for industries such as aerospace, automotive, and heavy machinery where precision is critical.
      • Capable of achieving ultra-flat surfaces on large workpieces like molds, dies, and structural parts.
     
    1. Flatness and Parallelism in Critical Applications
      • Ensures flatness and parallelism in components used in electronics, optics, and semiconductors.
      • Supports high-spec requirements for parts that demand extreme dimensional accuracy.
     
    1. Precision Grinding of Large Machine Bases and Frames
      • Used for grinding large-scale machine bases and structural frames to achieve high rigidity and smooth surface finishes.
     
    1. Ultra-Flat Surface Finishes in Advanced Manufacturing
      • Essential for achieving superior surface finishes required in advanced manufacturing sectors like robotics and renewable energy.
      • Supports the production of parts with tight tolerances and exceptional surface quality.
     
    1. Processing Heavy and Oversized Components
      • Designed to handle heavy and oversized workpieces due to its robust double-column structure and hydrostatic slideway system.
      • Enables precision grinding of large, weighty parts while maintaining consistent accuracy.
     
    1. Enhanced Productivity in Tool and Die Manufacturing
      • Streamlines the production of large dies and molds by delivering high precision and reducing rework.
      • Particularly useful in industries like plastic injection molding, stamping, and forging.
     
    1. Application in Energy Sector Equipment
      • Suitable for precision grinding of components used in wind turbines, hydroelectric systems, and other energy-related machinery.
     
    1. Flexible Industrial Applications with Custom Configurations
      • The UDG10035NC can be tailored for various industries, making it suitable for everything from prototyping to mass production.
      • Its customizable grinding parameters and large working envelope support diverse machining needs.
     
    1. Reliability in Aerospace and Defense Industries
      • Provides the precision required for critical aerospace and defense components.
      • Supports grinding of high-performance materials such as titanium and composite structures.
     
    1. Support for Research and Development Projects
    • Widely used in R&D environments for developing and testing new materials, designs, and manufacturing processes.
    This machine's cutting-edge technology and advanced control systems ensure reliability, repeatability, and unmatched accuracy, making it indispensable in any industry requiring ultra-precision grinding of large and complex parts.