CNC Precision surface grinding machine PSG Column CA-iQ series

 
 

SERIES line-up

UPG63CALi2・UPG84CALi2・UPG106CALi2  

Concept

Equipped with a static slide and linear motor drive on the sliding structures. Surface grinding, simple wheel molding, automation of dressing conditions, and on-machine measurement achieve the highest level of grinding!  

Feature

  Intuitive iQ Interactive Software:
  • Operate with ease using touch-based icon controls on the screen.
Automatic Data Creation Function:
  • Input gross and fine grinding allowances along with particle size.
  • Automatically generates optimal grinding and dressing conditions.
Over-Hangless T-Frame Structure:
  • Features a V-V-shaped table longitudinal feed for enhanced stability.
  • Column design accommodates mounting large workpieces effortlessly.
High Load Capacity Table:
  • Equipped with a double-cylinder system to significantly increase loading weight.
  • Ensures stable machining across the full table stroke.
Versatile Grinding Capabilities:
  • Supports surface grinding, pitch shaping, contouring, form grinding, and other grinding methods.
Optional On-Machine Measurement System:
  • Includes an on-machine measuring device and CCD camera for automatic measurement and grinding cycles without workpiece removal.
Hydrostatic Spindles:
  • Designed for ultra-precise grinding, ensuring exceptional flatness and surface roughness.
Form Grinding Capabilities:
  • Functions efficiently as a forming grinder for complex shapes and detailed designs.

Uses of the CNC Precision Surface Grinding Machine PSG Column CA-iQ Series

The PSG Column CA-iQ Series is a cutting-edge CNC precision surface grinding machine designed to deliver superior precision, versatility, and efficiency. It is a go-to solution for industries that demand advanced grinding capabilities, outstanding surface finishes, and automated processes. Below are the primary uses of this powerful machine:

1. High-Precision Surface Grinding

  • Provides exceptional flatness, parallelism, and surface finish, making it ideal for the precision grinding of flat surfaces.
  • Used extensively in the production of critical components for industries such as aerospace, automotive, and electronics.

2. Tool and Die Manufacturing

  • Perfect for creating molds, dies, and cutting tools with intricate geometries and precise tolerances.
  • Supports industries like injection molding, metal stamping, and plastic forming by ensuring high-quality tooling.

3. Contouring and Complex Shape Machining

  • Features CNC capabilities to perform contouring and shape machining for intricate part designs.
  • Commonly used to manufacture turbine blades, custom machine parts, and precision mechanical components.

4. Large Workpiece Processing

  • The column-type design and robust table structure allow for the machining of large, heavy workpieces.
  • Ideal for producing oversized parts used in heavy machinery, construction equipment, and industrial tooling.

5. Automated Grinding Operations

  • Integrated iQ interactive software simplifies operations with touch-screen controls.
  • Automatically creates optimal grinding and dressing conditions by inputting basic data like grinding allowance and particle size.

6. Pitch Shape and Form Grinding

  • Excels at pitch shape grinding and form grinding for parts requiring complex profiles and high dimensional accuracy.
  • Widely used in industries such as optics and precision engineering.

7. Material Versatility

  • Handles a variety of materials, including hardened metals, ceramics, and composites.
  • Supports diverse applications in aerospace, medical device manufacturing, and electronic component production.

8. On-Machine Measurement and CCD Camera Integration

  • Optional on-machine measuring devices and CCD cameras enable automated measurement and grinding cycles.
  • Ensures precision and eliminates the need to remove and inspect the workpiece manually.

9. Exceptional Load Capacity and Stability

  • The double-cylinder table system provides increased loading capacity for heavy-duty applications.
  • Ensures stable machining with full table stroke capabilities, critical for long workpieces and heavy components.

10. Research and Development Applications

  • Ideal for laboratories and R&D departments where prototypes and advanced designs are developed.
  • Allows experimentation with new materials and grinding techniques.

11. Hydrostatic Spindles for Ultra-Precision Grinding

  • Equipped with hydrostatic spindles to achieve superior flatness and surface roughness for high-precision grinding needs.
  • Essential for industries requiring ultra-smooth finishes, such as optics and semiconductors.
The PSG Column CA-iQ Series is a versatile and high-performance grinding solution that combines precision, automation, and efficiency. Its advanced features make it indispensable for industries that require exceptional grinding accuracy, whether for small intricate components or large, heavy-duty workpieces.