CNC Precision surface grinding machine PSG Column CA-iQ series

SERIES line-up
UPG63CALi2・UPG84CALi2・UPG106CALi2Concept
Equipped with a static slide and linear motor drive on the sliding structures. Surface grinding, simple wheel molding, automation of dressing conditions, and on-machine measurement achieve the highest level of grinding!Feature
Intuitive iQ Interactive Software:- Operate with ease using touch-based icon controls on the screen.
- Input gross and fine grinding allowances along with particle size.
- Automatically generates optimal grinding and dressing conditions.
- Features a V-V-shaped table longitudinal feed for enhanced stability.
- Column design accommodates mounting large workpieces effortlessly.
- Equipped with a double-cylinder system to significantly increase loading weight.
- Ensures stable machining across the full table stroke.
- Supports surface grinding, pitch shaping, contouring, form grinding, and other grinding methods.
- Includes an on-machine measuring device and CCD camera for automatic measurement and grinding cycles without workpiece removal.
- Designed for ultra-precise grinding, ensuring exceptional flatness and surface roughness.
- Functions efficiently as a forming grinder for complex shapes and detailed designs.
Uses of the CNC Precision Surface Grinding Machine PSG Column CA-iQ Series
The PSG Column CA-iQ Series is a cutting-edge CNC precision surface grinding machine designed to deliver superior precision, versatility, and efficiency. It is a go-to solution for industries that demand advanced grinding capabilities, outstanding surface finishes, and automated processes. Below are the primary uses of this powerful machine:1. High-Precision Surface Grinding
- Provides exceptional flatness, parallelism, and surface finish, making it ideal for the precision grinding of flat surfaces.
- Used extensively in the production of critical components for industries such as aerospace, automotive, and electronics.
2. Tool and Die Manufacturing
- Perfect for creating molds, dies, and cutting tools with intricate geometries and precise tolerances.
- Supports industries like injection molding, metal stamping, and plastic forming by ensuring high-quality tooling.
3. Contouring and Complex Shape Machining
- Features CNC capabilities to perform contouring and shape machining for intricate part designs.
- Commonly used to manufacture turbine blades, custom machine parts, and precision mechanical components.
4. Large Workpiece Processing
- The column-type design and robust table structure allow for the machining of large, heavy workpieces.
- Ideal for producing oversized parts used in heavy machinery, construction equipment, and industrial tooling.
5. Automated Grinding Operations
- Integrated iQ interactive software simplifies operations with touch-screen controls.
- Automatically creates optimal grinding and dressing conditions by inputting basic data like grinding allowance and particle size.
6. Pitch Shape and Form Grinding
- Excels at pitch shape grinding and form grinding for parts requiring complex profiles and high dimensional accuracy.
- Widely used in industries such as optics and precision engineering.
7. Material Versatility
- Handles a variety of materials, including hardened metals, ceramics, and composites.
- Supports diverse applications in aerospace, medical device manufacturing, and electronic component production.
8. On-Machine Measurement and CCD Camera Integration
- Optional on-machine measuring devices and CCD cameras enable automated measurement and grinding cycles.
- Ensures precision and eliminates the need to remove and inspect the workpiece manually.
9. Exceptional Load Capacity and Stability
- The double-cylinder table system provides increased loading capacity for heavy-duty applications.
- Ensures stable machining with full table stroke capabilities, critical for long workpieces and heavy components.
10. Research and Development Applications
- Ideal for laboratories and R&D departments where prototypes and advanced designs are developed.
- Allows experimentation with new materials and grinding techniques.
11. Hydrostatic Spindles for Ultra-Precision Grinding
- Equipped with hydrostatic spindles to achieve superior flatness and surface roughness for high-precision grinding needs.
- Essential for industries requiring ultra-smooth finishes, such as optics and semiconductors.