CNC High Precision Form Grinding Machine HPG500NC series

SERIES line-up

HPG500  

Concept

higher Vertical & Cross positioning accuracy Form a Grinder with non-hydraulic oil system.  

Feature

    • Enhanced Precision Settings: The vertical and crossfeed settings feature a minimum adjustment of 0.1μm, achieved through meticulous scraping alignment in the V-V sliding way for both longitudinal and crossfeed slides.
 
    • Superior Spindle Rigidity: The grinding wheel spindle boasts a rigidity ratio 1.45 times greater than conventional machines, thanks to an enlarged frame size designed to enhance cross-feed stability.
 
    • Advanced Linear Guide Design: The linear guide construction minimizes thermal displacement, reduces oil waste, and significantly cuts CO2 emissions by 199.2kg.
 
    • Standard High-Performance Features: The vertical and crossfeed scale feedback come as standard specifications, alongside a 2.2kW wheel spindle motor and a robust wheel spindle inverter.
 

Uses of the CNC High Precision Form Grinding Machine HPG500NC Series

 
    • The HPG500NC series is a versatile, high-precision grinding machine designed for industries requiring exact tolerances and exceptional surface finishes. Below are its primary applications:

      1. Mold and Die Manufacturing

      • Precision Mold Components: Ideal for creating high-precision molds for industries like automotive, electronics, and packaging.
      • Die Machining: Ensures smooth, accurate contours for stamping and extrusion dies.
      • Injection Molding Parts: Produces high-quality finishes for molds used in plastic injection processes.

      2. Automotive Industry

      • Gear Grinding: Ensures precise gear profiles for transmissions.
      • Engine Components: Produces critical parts like camshafts, valves, and pistons with exact tolerances.
      • Brake System Parts: Used in manufacturing rotors, calipers, and other braking components.

      3. Aerospace Sector

        • Turbine Blade Machining: Achieves high precision in crafting intricate blade profiles.
        • Landing Gear Components: Ensures structural integrity and precision for these safety-critical parts.
        • Aerospace Tooling: Used for high-accuracy tooling required in assembly and maintenance.
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      4. Medical Equipment Manufacturing

          • Surgical Tools: Precision grinding ensures accuracy in instruments like scalpels, forceps, and orthopedic tools.
          • Prosthetics Production: Produces smooth, reliable prosthetic components for improved patient outcomes.
          • Implant Parts: Ensures perfect surface finishes on implants such as artificial joints and dental components.

      5. Electronics Industry

          • Semiconductor Wafer Processing: Delivers ultra-flat surfaces for semiconductor fabrication.
          • Connector Parts: Precision grinding for connectors, housings, and other electronic components.
          • Optical Lenses: Creates precise molds for high-quality optical products.

      6. Tool and Cutter Grinding

          • Carbide Tools: Ensures sharpness and durability for cutting tools such as drills, end mills, and reamers.
          • Regrinding Services: Enhances the lifespan and performance of used tools.
          • Custom Tool Manufacturing: Crafts specialized tools with intricate designs for specific tasks.
       

      7. General Industrial Applications

          • Surface Finishing: Achieves exceptional surface smoothness for aesthetic or functional purposes.
          • Machining of Hard Materials: Capable of grinding materials like hardened steel, ceramics, and tungsten carbide.
          • Prototype Development: Used in producing prototypes with high precision for testing and validation.
       

      8. Energy Sector

          • Wind Turbine Components: Used for grinding bearings, shafts, and other critical wind turbine parts.
          • Hydropower Equipment: Precision grinding of components like turbines and guide vanes for efficiency and reliability.
          • Nuclear Power Parts: Ensures exact tolerances in safety-critical components.
       

      9. Research and Development (R&D)

          • Material Testing: Enables precision machining for evaluating new materials or composites.
          • Innovative Designs: Supports R&D teams in crafting high-accuracy prototypes and custom components.
        The HPG500NC series stands out for its accuracy, versatility, and environmental considerations, making it a preferred choice across multiple advanced manufacturing sectors.