SPEEDIO S500Xd2

Features of the Product:

1. Increased Y-Axis Travel

• The Y-axis travel has been extended to 450 mm, compared to the previous model’s 400 mm.
• This enhancement broadens the range of workpieces that can be accommodated, improving machining flexibility.

2. Bigger Table for Versatile Jig Selection

• S300/S500Xd2:
  • Previous size: 600 mm x 400 mm
  • New size: 600 mm x 450 mm
• S700Xd2:
  • Previous size: 800 mm x 400 mm
  • New size: 800 mm x 450 mm

This increase in table size enables a wider variety of jig setups, making it suitable for more complex machining tasks.

3. Optional Z-Axis 380 mm Specification

• The standard Z-axis travel of 300 mm can be optionally upgraded to 380 mm for enhanced flexibility in machining.

Z-Axis Travel Options:

• Standard: 300 mm
• Optional: 380 mm

Distance Between Table Top and Spindle Nose End:

• Standard: 180 mm – 480 mm
• Optional: 150 mm – 530 mm

This extended range ensures ample machining area and better tool accessibility, especially for complex workpieces.

4. 28-Tool Magazine (Optional)

• A compact drum-type magazine designed for high-speed tool changes.
• Tool magazine options: 14-tool, 21-tool, or 28-tool.

Specifications of the 28-Tool Magazine:

• Maximum tool size: 110 mm
• Maximum tool weight: 4 kg
• Maximum total tool weight: 35 kg
• Tool-to-tool change time: 0.7 seconds

Machine Productivity:

1. Non-Stop Automatic Tool Changer (ATC)

The SPEEDIO S300Xd2 features a high-speed tool-changing mechanism optimized for spindle start/stop, Z-axis movements, and magazine operation.

• Tools up to 3 kg can be swapped at maximum speed.
• Tools up to 4 kg can also be changed with minimal time increase.

Tool Change Times (Z-Axis 300 mm spec):

• 14/21 Tools (Standard): Tool-to-Tool: 0.6 seconds | Chip-to-Chip: 1.2 seconds
• 28 Tools (Standard): Tool-to-Tool: 0.7 seconds | Chip-to-Chip: 1.3 seconds
• 28 Tools (Heavy): Tool-to-Tool: 0.8 seconds | Chip-to-Chip: 1.4 seconds

This capability ensures seamless operations, even during high-volume production.

2. Magazine Load Optimization

• The system estimates tool inertia and unbalanced load in the magazine.
• It automatically adjusts acceleration values for optimal performance, even during programmed operations. This feature ensures smooth and efficient tool changes, reducing wear and operational interruptions.

3. High Acceleration/Deceleration Spindle

The Z-axis features industry-leading acceleration of up to 2.2G, significantly reducing cycle times for machining operations.

4. Enhanced Automatic Door Functionality

• The automatic door opening and closing speed has been increased by 20%, minimizing setup time and enhancing workflow efficiency.
• Faster access to the machining area further improves operator productivity and machine utilization.

Machine Capability:

1. Newly Developed 12,000 min⁻¹ Spindle Motor

The SPEEDIO S300Xd2 is equipped with a newly developed 12,000 min⁻¹ spindle motor, an upgrade from the previous 10,000 min⁻¹ specification. This high-speed motor improves efficiency by maintaining spindle torque in both medium and high-speed ranges, resulting in significant reductions in machining time. It is particularly effective for high-speed machining of materials such as aluminum and steel, enhancing productivity while ensuring high precision.

2. Optional High-Torque Spindle Specification

For demanding machining applications, the high-torque optional spindle provides outstanding performance:

• Max. Torque: 92 N·m
• Max. Output: 26.2 kW

This high-torque motor is ideal for heavy-duty machining tasks, ensuring excellent performance even with challenging materials.

3. Standard 12,000 min⁻¹ Spindle Specifications

• Max. Torque: 40 N·m
• Max. Output: 18.9 kW

The standard 12,000 min⁻¹ spindle delivers robust power for high-speed machining, making it versatile for a wide range of applications.

4. Improved Spindle Rigidity

The spindle bearing diameter has been enlarged for the high-torque optional spindle by 10%, significantly increasing its rigidity. This enhancement improves performance in heavy-duty machining, ensuring that the machine can handle the most demanding materials, including steel, with greater precision.

• Spindle Clamp Force: Increased by 15% for better tool holding and cutting performance.

5. Enhanced Side Cutting Capability

The improved spindle rigidity results in better wall squareness during side cutting, allowing for increased cutting amounts without sacrificing quality. Compared to the previous model, wall squareness has improved by 10%, ensuring smoother cuts and better dimensional accuracy for complex machining operations.

Product Reliability:

1. Optional Tool Cleaning System (CTS)

The SPEEDIO S300Xd2 offers an optional Tool Cleaning System (CTS) designed to significantly enhance the cleaning process during machining.

• Optimized Discharge Holes: The number and angle of discharge holes have been carefully optimized to increase the coolant flow rate, leading to a threefold increase in cleaning capacity compared to the previous model.
• Efficient Coolant Use: When CTS is selected, coolant is delivered directly from the CTS pump, using less air compared to traditional air-assisted cleaning methods, resulting in reduced energy consumption.

2. Chip Detection Function

The Chip Detection Function enhances the SPEEDIO S300Xd2’s reliability by ensuring that any chips trapped between the spindle and holder during automatic tool change (ATC) are detected without the need for sensors.

• Prevention of Defects: By identifying and addressing any chip interference during ATC, the system prevents defects caused by trapped debris, ensuring high-quality machining results.

Specification of SPEEDIO S500Xd2

Spindle Performance

• Maximum Spindle Speed:
  • Standard: 12,000 rpm
  • Optional: 16,000 rpm / 27,000 rpm / 10,000 rpm (high-torque)
• BT Dual Contact Spindle (BIG-PLUS): Optional

Travel Ranges

• X-Axis: 500mm
• Y-Axis: 450mm
• Z-Axis:
  • Standard: 300mm
  • Optional: 380mm

Tool Storage Options

• 14-tool, 21-tool, or 28-tool magazine

Rapid Traverse Rate

• XYZ Area: 50m/min x 50m/min x 56m/min

Coolant Through Spindle (CTS)

• Optional

Floor Space Requirements

• Dimensions: 1,560mm x 2,026mm