Tube Cutting Saw BTS 460 NC
High-Speed Sawing of Bent Tubes with Carbide Blades
The BTS 460 NC is a specialized carbide circular saw tailored for precision cutting of bent tubes, such as mufflers, hydroformed components, and exhaust pipes. With versatile features like adjustable entry/exit points, standardized mounts, and a flat material table, it accommodates various fixtures to ensure precise, efficient, and safe operation.
Key Features of the BTS 460 NC
1. Servo-Driven Workpiece Clamping
- Ensures reliable and repeatable clamping for materials of different shapes and wall thicknesses.
- Clamping force and travel can be precisely adjusted using servo axes.
2. Fixture Recognition via RFID (Optional)
- Supports quick fixture changes with RFID technology.
- Automatically identifies fixtures and adjusts saw parameters for seamless operation.
3. Part-Specific Fixture Mounting
- Flat material table simplifies installation and exchange of custom fixtures.
- Ensures a safe and reliable cutting process for both simple and complex geometries.
4. Two-Hand Operation
- Standard two-hand operation allows comfortable and secure working without the need for intrusive mechanical guards.
5. Micro Spray System
- Minimum quantity lubrication system moistens the blade with cutting oil for clean operation.
- Extends tool life and maintains a tidy working environment.
6. Heavy-Duty Machine Base
- Sturdy design with vibration-damping cast iron components ensures stability and smooth cutting.
- Reduces wear and increases the lifespan of the saw blade.
7. Stable and Low-Vibration Gearbox
- Backlash-free worm gear drive minimizes vibration.
- Enhances cutting surface quality and tool longevity.
8. Intuitive Control System
- User-friendly interface reduces operating errors.
- Provides clear navigation across various programs for streamlined operation.
9. Optimum Chip Flow
- Bottom-up saw feed design ensures efficient chip evacuation, even with tubes and hollow profiles.
10. Adjustable Entry and Exit Points
- Freely adjustable points accommodate different fixtures for precise cutting.
11. Compatibility with Carbide and HSS Blades
- Enables economical use of both carbide and HSS saw blades for versatile cutting requirements.
Applications of the BTS 460 NC
The BTS 460 NC is specifically designed for industries requiring precision cutting of bent tubes and curved components, such as:- Automotive Industry: Cutting mufflers, exhaust pipes, and hydroformed parts.
- Metal Fabrication: Processing bent profiles and tubes with high accuracy.
- Custom Manufacturing: Accommodating complex geometries and fixture-specific designs.
