Production band saw HBM540A

The HBM540A high-speed saw series features groundbreaking SpeedCutting technology, enabling cutting performance that was once unimaginable. This model excels particularly in cutting materials ranging from tool steels to stainless steels and high-alloy substances like Inconel and Titanium. As a result, the production bandsaw is versatile enough to serve various applications across industries and the steel trade. With its robust machine foundation, advanced servo technology, state-of-the-art cooling system, and reliable chip removal process, the HBM540A optimizes the capabilities of any blade used—whether carbide or bi-metal.

  • Features of the production band saw HBM540A

  • SpeedCutting-Technology (option)

By utilizing SC-Performance saw blade guides, an advanced cooling system, a dynamically regulated saw feed, and a uniquely optimized Auto-Feed-Control, you can achieve optimal performance and extend the lifespan of your tools.

  • Prepared for automation

The advanced design of these machines requires significant material handling capabilities. The HBM series production band saws are frequently set up as automated sawing systems. As a result, their standard configuration is already equipped to integrate extensive material handling systems.

  • Servo downfeed system

The feeding of the saw is accomplished using a ball screw in conjunction with a servo motor. This setup leads to considerably reduced downtime and enhanced accuracy in the saw feeding process. The benefit for you: improved cutting efficiency and extended lifespan of the band!

  • Sensitive Behringer cutting pressure control

Enhances the cutting efficiency during tube and profile sawing by automatically adjusting the machine's saw feed to accommodate variations in material cross-sections. Positioned directly behind the blade, this system offers rapid and accurate regulation.

  • Optimum chip disposal

To achieve optimal cutting efficiency, it is essential to maintain excellent chip disposal standards. The machine features a broad, funnel-like base that enables chips to easily fall into the integrated coolant tank and chip conveyor located underneath. With an ejection height of 800 mm, or an optional 1,200 mm, it accommodates larger chip containers effectively.

  • Economical use of carbide saw blades

Thanks to its strong design, incorporation of advanced servo technology, and appropriately sized chip disposal system.

  • Precision portal-design guide system

The integration of a sturdy saw frame with minimal vibration and a linear guide system in a portal configuration guarantees optimal cutting performance and extended durability.

  • Cast iron band guiding parts

Manufactured by Behringer, these products offer vibration dampening right at the cutting edge, thereby extending the lifespan of the tool.

Automatic guide arm

Achieve the best sawing outcomes effortlessly, regardless of varying material dimensions.

  • Technical data production band saw HBM540A

  • Cutting range
Cutting range 90° round 21.3 in
Cutting range 90° flat 24.8 x 21.3 in
Smallest dimension to be sawn round 0.6 in
Smallest dimension to be sawn flat 0.5 x 0.5 in

 

  • Performance characteristic
Feeding length single stroke 19.7 in
Drive power 10 hp
Blade speed 43 - 427 fpm
Saw blade dimensions 295.3 x 2 x 0.063 in
Rest piece length in automatic operation 1.6 in
Total power 16 hp
Saw feed servo-feed via ball screw
Material feed ball screw
Material clamping hydraulic
Saw blade cleaning electrically driven chip brush

 

  • Dimensions and weight
Length 104.3 in
Width 172.6 in
Height 106.3 in
Weight 11,244 lbs
Material support height 31.5 in
  • Applications data production band saw HBM540A

  1. Metal Fabrication and Manufacturing

Cutting raw materials such as bars, plates, and profiles to precise lengths.

Preparing components for welding, machining, or assembly processes.

Mass production of uniform metal parts.

  1. Structural Steel and Construction

Cutting beams, channels, angles, and other structural steel components.

Preparing materials for construction projects like buildings, bridges, and infrastructure.

Handling heavy-duty cutting requirements for large steel sections.

  1. Automotive Industry

Cutting high-strength materials like steel and aluminum for automotive components.

Producing parts such as chassis members, brackets, and suspension components.

Precision cutting of alloys for engine and drivetrain applications.

  1. Aerospace Industry

Cutting lightweight but durable metals like titanium, aluminum, and composites.

Preparing materials for aircraft structural parts, engine components, and support systems.

Creating high-precision parts required for aerospace engineering.

  1. Oil, Gas, and Energy

Cutting pipes, flanges, and structural components for pipelines and drilling rigs.

Preparing materials for renewable energy projects such as wind turbines and solar supports.

Handling thick-walled materials used in energy infrastructure.

  1. Tool and Die Making

Cutting tool steels and hardened materials for die and mold production.

Creating precise shapes for jigs, fixtures, and custom tooling components.

Handling complex profiles for high-precision applications.

  1. Maintenance, Repair, and Operations (MRO)

Producing custom parts for machinery and equipment repairs.

Cutting replacement parts or resizing materials for on-site fixes.

Adapting materials for specialized repair jobs.

  •  Uses - data production band saw HBM540A

  1. Metal Fabrication and Manufacturing

Cutting raw materials such as bars, plates, and profiles to precise lengths.

Preparing components for welding, machining, or assembly processes.

Mass production of uniform metal parts.

  1. Structural Steel and Construction

Cutting beams, channels, angles, and other structural steel components.

Preparing materials for construction projects like buildings, bridges, and infrastructure.

Handling heavy-duty cutting requirements for large steel sections.

  1. Automotive Industry

Cutting high-strength materials like steel and aluminum for automotive components.

Producing parts such as chassis members, brackets, and suspension components.

Precision cutting of alloys for engine and drivetrain applications.

  1. Aerospace Industry

Cutting lightweight but durable metals like titanium, aluminum, and composites.

Preparing materials for aircraft structural parts, engine components, and support systems.

Creating high-precision parts required for aerospace engineering.

  1. Oil, Gas, and Energy

Cutting pipes, flanges, and structural components for pipelines and drilling rigs.

Preparing materials for renewable energy projects such as wind turbines and solar supports.

Handling thick-walled materials used in energy infrastructure.

  1. Tool and Die Making

Cutting tool steels and hardened materials for die and mold production.

Creating precise shapes for jigs, fixtures, and custom tooling components.

Handling complex profiles for high-precision applications.

  1. Maintenance, Repair, and Operations (MRO)

Producing custom parts for machinery and equipment repairs.

Cutting replacement parts or resizing materials for on-site fixes.

Adapting materials for specialized repair jobs.