Production band saw HBE560A Performance
The HBE560A Performance is a powerful industrial saw tailored for rigorous tasks in the steel sector, manufacturing, and metalworking. Its sturdy construction, incorporation of advanced servo technology, and accurate guiding system enable efficient utilization of carbide and bi-metal saw blades. This production band saw excels particularly when working with tool steels, stainless steels, or high-alloy materials.
Features of the production band saw HBE560A Performance
- Servo downfeed system
The feeding of the saw is accomplished using a ball screw in conjunction with a servo motor. This setup leads to considerably reduced idle times and enhanced accuracy in the saw feed. The benefits for you include improved cutting efficiency and extended lifespan of the band!
- Auto-Feed-Control
Choosing materials from a comprehensive database. The AFC independently determines the ideal settings for saw feed rate and cutting speed.
- Double clamping vice
ensures dependable operation, particularly during the cutting of bundles or individual pieces. The band saw's clamping jaws are positioned on both the entry and exit sides, securely holding both the raw material and the completed cut.
- Powerful chip conveyor
Efficient chip disposal is achieved through the machine's funnel-shaped base and its paddle-style conveyor, which features a built-in coolant reservoir. With an ejection height of 800 mm, it accommodates large chip containers easily.
- Economical use of carbide saw blades
Thanks to its strong design, incorporation of advanced servo technology, and appropriately sized chip disposal system.
- Precision portal-design guide system
The integration of a sturdy, low-vibration saw frame with a linear guide system in a portal configuration guarantees optimal band sawing performance and extended durability.
- Automatic guide arm
Achieve the best sawing outcomes effortlessly, regardless of varying material dimensions.
- Cast iron band guiding parts
Manufactured by Behringer, these products offer vibration reduction right at the cutting edge, thereby extending the lifespan of the tool.
- Sensitive Behringer cutting pressure control
Enhances the cutting efficiency during the sawing of tubes and profiles by automatically adjusting the machine's saw feed to accommodate varying material cross-sections. Positioned directly behind the blade, this system offers rapid and accurate regulation.
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Technical data production band saw HBE560A Performance
- Cutting range
| Cutting range 90° round | 22 in (option 24 in) |
| Cutting range 90° flat | 22 in x 22 in (option 24 x 24 in) |
| Smallest dimension to be sawn round | 0.8 in |
| Smallest dimension to be sawn flat | 0.8 x 0.8 in |
- Performance characteristic
| Feeding length single stroke | 19.7 in |
| Drive power | 7.4 hp |
| Blade speed | 33 - 360 fpm |
| Saw blade dimensions | 307 x 2 x 0.063 in |
| Rest piece length in automatic operation | 2.2 in |
| Total power | 16.1 hp |
| Saw feed | servo-feed via ball screw |
| Material feed | ball screw |
| Material clamping | hydraulic |
| Saw blade cleaning | electrically driven chip brush |
- Dimensions and weight
| Length | 88.6 in |
| Width | 147.7 in |
| Height | 104.3 in |
| Weight | 11243.6 lbs |
| Material support height | 31.5 in |
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Applications band saw HBE560A Performance
- Industrial Manufacturing
Heavy-Duty Metal Cutting: Handles large volumes of ferrous and non-ferrous metals like steel, aluminum, and brass.
Machinery Components: Producing metal parts such as shafts, plates, and supports.
Aerospace and Defense: Cutting high-performance alloys for aircraft, defense equipment, and specialized structures.
- Construction and Infrastructure
Structural Steel Fabrication: Preparing beams, columns, and trusses for building frameworks.
Pipe and Tubing Cutting: Precision cutting of pipes and tubes for plumbing, gas lines, and industrial systems.
Architectural Metalwork: Creating metal parts for facades, railings, and decorative designs.
- Automotive and Transportation
Vehicle Manufacturing: Cutting metal sheets and profiles for car frames, axles, and other components.
Shipbuilding and Railways: Shaping steel plates and rods for ships, railcars, and transport equipment.
- Energy and Power
Renewable Energy: Cutting metals for wind turbines and solar panel frames.
Pipeline Construction: Shaping pipes for oil, gas, and water distribution systems.
Power Plants: Preparing metal components for energy generation and transmission systems.
- Workshop and Custom Fabrication
Prototyping: Assisting in the design and production of prototypes for custom projects.
Repair and Maintenance: Cutting replacement parts for machinery and equipment repairs.
Small Batch Production: Producing precise cuts for limited-run manufacturing.
- Metal Recycling and Processing
Scrap Metal Cutting: Reducing large metal pieces into manageable sizes for recycling or repurposing.
Metal Sorting and Processing: Preparing materials for further processing in metal recycling facilities.
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Uses - band saw HBE560A Performance
- Industrial Applications
Cutting steel, aluminum, and alloys for manufacturing and assembly.
Producing machine components such as rods, plates, and structural parts.
- Construction
Preparing beams, pipes, and metal bars for building frameworks.
Shaping custom metal frames and supports for architectural projects.
- Automotive and Aerospace
Cutting metal sheets and profiles for car frames, axles, and components.
Precision cutting of high-performance alloys for aircraft parts.
- Energy Sector
Cutting materials for oil and gas pipelines and renewable energy installations.
Shaping metal components for power plants and transmission systems.
- Workshops and Maintenance
Crafting replacement parts for repair and maintenance tasks.
Producing prototypes and custom parts for small-batch production.
- Recycling and Metal Processing
Reducing scrap metal into smaller pieces for recycling.
Cutting metal stock for sorting and processing.
