High-Speed Circular Saw HCS 100 MF
The Benchmark for High Performance and Precision
The HCS 100 MF industrial circular saw is a cutting-edge solution designed for the highest level of cutting performance and premium quality. Its innovative design ensures low cutting costs and tight tolerances, making it a cost-effective option for multi-shift operations. Built on a robust, stable construction with perfectly coordinated components and state-of-the-art drive technology, the HCS 100 MF is the top choice for demanding applications.
The saw features an advanced multi-fluid cooling concept, which significantly enhances its performance when processing high-alloyed stainless steels, tool steels, nickel-based alloys like Inconel and Hastelloy, as well as titanium alloys.
Key Features of the High-Speed Circular Saw HCS 100 MF
- Durable, Low-Vibration Gear Unit At its core is the heavy-duty worm gear unit by Behringer Eisele, delivering smooth and low-vibration operation for enhanced blade life and superior cutting surface quality.
- BVA - Blade Vibration Absorber A precision system using large carbide metal guides and an effective brush mechanism that removes chips proactively. This ensures optimized cutting surfaces, longer blade life, and efficient cutting performance.
- Servo-Driven Feeding Gripper Provides rapid, precise material positioning, ensuring accurate cutting lengths, tight tolerances, and short cycle times.
- Exceptionally Solid Construction The robust machine bed with Behringer cast iron components guarantees excellent vibration dampening and ideal power flow for reliable, stable operations.
- Funnel-Shaped Machine Base Promotes efficient chip flow into the conveyor, facilitating rapid disposal of chips and cooling liquids. Cleaning and maintenance are simple and hassle-free.
- Linear Guided Saw Feed The saw unit operates dynamically across the cutting area via linear guides, a ball screw, and a servo motor, ensuring precise cuts, long machine life, and minimal burr formation.
- Advanced Multi-Fluid Cooling System The cooling system offers unparalleled flexibility with three cooling and lubrication options:
- Coolant jet nozzles for wet processing.
- Micro-spray devices for minimal quantity lubrication.
- Cooling vortex tube for dry processing. These options can be combined for optimal performance based on material and application.
- Space-Saving Chip Conveyor with Coolant Tank Integrating the coolant tank and pump, the chip conveyor allows rapid chip removal while being easy to clean and maintain. Front ejection can be added as an option for enhanced functionality.
Applications and Uses of the High-Speed Circular Saw HCS 100 MF
The HCS 100 MF is an essential tool for industries requiring high precision and efficiency in metal cutting:- Aerospace and Automotive Manufacturing Ideal for cutting high-strength alloys and precision components used in critical applications.
- Tool and Die Making Provides accurate cuts for complex tools and dies, meeting tight tolerances.
- Steel and Metal Fabrication Excels in processing high-alloy stainless steels, nickel-based alloys, and titanium for industrial and commercial projects.
- Energy and Power Sector Processes materials used in turbines, reactors, and energy transmission systems.
- Medical and Precision Equipment Manufacturing Perfect for creating components with strict material requirements and surface finishes.
