HDX Machining Center for Steel Profiles

Optimize Productivity and Efficiency

The HDX Machining Center from Vernet Behringer is the fastest drilling, milling, and marking solution available in the market. Featuring 3 independent spindles, it allows you to machine H, U, and angle profiles, flat steel, and rectangular tubes on 3 sides simultaneously. With the option to add a 4th milling spindle, it further enhances versatility by processing sections on all 4 sides.

The HDX machining center can be integrated with bandsaws or shearing units, offering exceptional flexibility and high productivity for diverse applications.

Key Features

  • Energy-Saving Design: Equipped with high-efficiency spindle motors and a servo-driven hydraulic unit to reduce power consumption.
  • Enhanced Production Capacity: Up to 60% faster than traditional drilling machines, thanks to a 19.6-inch X-stroke on the 3 drilling units. This allows simultaneous drilling on flanges and webs in different positions while also machining during sawing.
  • High-Speed Spindle Performance: Spindle speeds up to 4000 RPM with high torque for high-performance carbide drilling (up to 2-inch diameter).
  • Total Automation: Operate without manual intervention, including overnight cycles. Program your jobs in advance and retrieve machined profiles the next morning. Monitor production remotely via cameras and production feedback.
  • Minimize Manual Tasks: Automate tasks like milling oblong holes, notching, and chamfering, all optimized for high-speed welding preparation.
  • Advanced Software Suite: The powerful PRONC23D control system allows easy part programming, optimization of bar stock, and management of scrap. It also integrates seamlessly with ERP systems.
  • Efficient Part Marking: The V-Scoring system enables fast, clear, and cost-effective part identification that remains visible even after painting or galvanizing.
  • Long-Lasting Durability: The robust design minimizes vibrations, extending the lifespan of tools and machine elements for optimal durability.

Dimensions & Specifications

  • Capacity: 49.2 x 23.6 inches
  • Materials Processed: H-Profiles, U-Profiles, L-Profiles, Squares, and Parallels (Custom profiles are also supported)
  • Raw Material Length: Up to 98 feet
  • Max Linear Load: 335 lb/ft

Characteristics

  • Feeding System: CNC high-speed carriage with hydraulic gripper
  • Spindles: 3 spindles with a 19.6-inch stroke in the X-axis
  • V-Scoring: Fast 3-sided scribing (option for 3 sides)
  • Milling: Standard
  • Threading: Standard
  • Spindle Power: 21.5 HP (S6-60%)
  • Spindle Speed: 160 - 4000 RPM
  • Max Drilling Diameter: 2 inches Ø
  • Tool Changers: 10/12/10 positions
  • Control System: PRONC23D programming software with 3D part display

The HDX Machining Center is your go-to solution for fast, precise, and efficient steel profile machining, designed to enhance productivity, reduce downtime, and provide long-lasting, high-quality results.