Aluminium bandsaw HBM440ALU

• Features of the Aluminium bandsaw HBM440ALU

• Prepared for automation

An advanced machine design requires significant material handling capabilities. The HBM series production band saws are frequently set up as automated sawing systems. As a result, these machines are equipped in their standard configuration to facilitate the integration of extensive material handling systems.

• Chip disposal suitable for the application

When cutting aluminum and non-ferrous metals at high speeds, significant amounts of chips are generated that need to be effectively managed. Whether utilizing a chip conveyor or linking to a centralized extraction system, the chip removal process of the HBM aluminum saw adapts and expands in response to your needs.

• Servo downfeed system

The feeding mechanism of the saw utilizes a ball screw coupled with a servo motor. This setup leads to considerably reduced idle periods and enhanced accuracy in the feeding process. The benefit for you: improved cutting efficiency and extended lifespan of the band!

• Cast iron band guiding parts

Manufactured by Behringer, these products offer vibration dampening right at the cutting edge, which enhances the longevity of the tool.

• Roller band guides

guarantee accurate tracking of the saw band, even when operating at very high blade speeds. To promote longevity, the roller bearings receive centralized lubrication through an automated lubrication system.

• Micro Spray System

To ensure safe lubrication of the saw blade using spray oil, the unique positioning of the spray nozzles guarantees consistent moisture on the saw band, even during high-speed operation.

• Economical use of carbide saw blades

Thanks to its strong design, incorporation of advanced servo technology, and appropriately sized chip disposal system.

• Precision portal-design guide system

The integration of a sturdy, low-vibration saw frame with a linear guide system in a portal configuration guarantees optimal cutting performance and extended durability.

• Automatic guide arm

Achieve the best sawing performance without the need for adjustments, even when dealing with varying material dimensions.

•    Technical data production band saw HBM440AL

• Cutting range

• Performance characteristic

• Dimensions and weight

•   Applications - band saw HBM440ALU

1. Aluminum Cutting

Precise cutting of aluminium bars, profiles, sheets, and tubes.

Perfect for industries such as aerospace, automotive, and construction where aluminium components are frequently required.

2. Non-Ferrous Metal Cutting

Effective for cutting non-ferrous materials like brass, copper, titanium, and magnesium.

Suitable for industries that work with soft metals requiring clean, smooth cuts without material distortion.

3. Profile and Tube Cutting

Ideal for cutting complex profiles and tubular materials made from aluminum and other non-ferrous metals.

Provides smooth and accurate cuts for both simple and intricate shapes.

4. High-Volume Production

Supports high-volume cutting for aluminum parts used in mass production.

Suitable for automated production lines or workshops with repetitive cutting tasks.

5. Custom Fabrication

Ideal for creating custom parts and components for specialized projects.

Used in tooling, custom machining, and prototyping environments where bespoke parts are needed.

6. Maintenance and Repair Work

Used in producing replacement parts for machinery and industrial equipment.

Excellent for quick repairs and maintenance tasks that require cutting non-ferrous metals.

7. Prototyping

Enables rapid prototyping of parts made from aluminum and other non-ferrous materials.

Supports small-scale production of customized components for testing and product development.

8. Precision Cutting for Tight Tolerances

Offers high precision with tight tolerances for applications requiring clean, exact cuts.

Minimizes material waste and ensures a high-quality finish, especially for parts with intricate designs.

9. Automotive and Aerospace Industry

Widely used in the automotive and aerospace industries for cutting aluminum and light metals used in components.

Supports the manufacturing of parts like brackets, panels, and structural elements.

•  Uses - band saw HBM440ALU

1. Aluminum Cutting

Ideal for cutting aluminum bars, profiles, sheets, and tubes.

Commonly used in aluminum fabrication, aerospace, and automotive industries where aluminum parts are frequently required.

2. Non-Ferrous Metal Cutting

Efficiently cuts non-ferrous metals like brass, copper, zinc, and magnesium.

Provides smooth, clean cuts suitable for soft metals without material deformation.

3. High-Volume Production

Suitable for high-volume cutting of aluminum and non-ferrous components in manufacturing environments.

Ideal for industries that require consistent, fast, and precise cuts in large quantities.

4. Profile and Tube Cutting

Capable of cutting complex profiles and tubular materials made from aluminum and other non-ferrous alloys.

Ensures smooth and precise cuts with minimal waste, ideal for industries with intricate designs.

5. Custom Part Fabrication

Used for custom fabrication of aluminum and non-ferrous metal parts.

Suitable for creating one-off designs, prototypes, or specialized components.

6. Maintenance and Repair

Ideal for cutting replacement parts for maintenance and repair of machinery or equipment.

Used in workshops where custom-cut aluminum or soft metal parts are needed for quick repairs.

7. Prototyping and Small-Scale Production

Perfect for prototyping and producing small batches of custom metal parts.

Supports industries in the development of unique or low-volume components.

8. Precision Cutting

Provides precise cuts with tight tolerances, ensuring a high-quality finish.

Essential for applications requiring clean, exact dimensions, reducing material wastage.

9. Automotive and Aerospace Applications

Commonly used in the automotive and aerospace industries to cut lightweight materials such as aluminum for parts like brackets, panels, and structural elements.

10. Energy-Efficient Cutting

Designed with energy-saving features, making it cost-effective for extended use while maintaining optimal performance.

Ideal for industries looking to reduce power consumption without sacrificing productivity.