10 Aluminum bandsaw HBM540ALU

The HBM540ALU aluminum bandsaw is specifically engineered for cutting aluminum ingots and billets, as well as similar non-ferrous metals like magnesium. It offers fast, dependable, and accurate cuts with minimal material loss, promoting sustainable and efficient production practices. This aluminum saw can be customized for various applications, ranging from basic automatic models equipped with chip conveyors to fully automated, interconnected saw cells featuring built-in chip removal systems.

  • Features of the aluminum bandsaw HBM540ALU

  • Prepared for automation
An advanced machinery concept necessitates rigorous requirements for material handling. The HBM series production band saws are frequently set up as automated sawing systems. As a result, these machines come equipped in their standard configuration to easily connect with extensive material handling systems.
  • Chip disposal suitable for the application
When cutting aluminum and other non-ferrous metals at high speeds, a significant amount of chips is generated that must be effectively managed. Whether utilizing a chip conveyor or linking to a central extraction system, the chip removal process of the HBM aluminum saw adapts and expands in response to your needs.
  • Servo downfeed system
The feeding of the saw is accomplished using a ball screw in conjunction with a servo motor. This setup leads to considerably reduced idle times and enhanced accuracy in saw feeds. The benefit for you: improved cutting efficiency and extended lifespan of the band!
  • Cast iron band guiding parts
Manufactured by Behringer, these tools feature vibration dampening right at the cutting edge, which enhances their longevity.
  • Roller band guides
guarantee accurate tracking of the saw band, even at exceptionally high blade velocities. To promote longevity, the roller bearings receive centralized lubrication through an automatic lubrication system.
  • Micro Spray System
To ensure safe lubrication of the saw band, a spray oil system is utilized. The unique positioning of the spray nozzles guarantees consistent moisture on the saw band, even when operating at high speeds.
  • Economical use of carbide saw blades
Thanks to a strong design, the incorporation of cutting-edge servo technology, and appropriately sized chip disposal.
  • Precision portal-design guide system
The integration of a sturdy saw frame with minimal vibration and a linear guide system in a portal configuration guarantees optimal cutting performance and extended durability.
  • Automatic guide arm
Achieve the best sawing outcomes automatically, regardless of varying material dimensions.

  • Technical data aluminum bandsaw HBM540ALU

  • Cutting range
Cutting range 90° round 21.3 in
Cutting range 90° flat 24.8 x 21.3 in
Smallest dimension to be sawn round 0.8 in
Smallest dimension to be sawn flat 0.8 x 0.6 in
 
  • Performance characteristic
Feeding length single stroke 19.7 in
Drive power 29.5 hp
Blade speed 984 - 4265 fpm
Saw blade dimensions 295.3 x 1-1/4 x 0.042 in
Rest piece length in automatic operation 2 in
Total power 38.9 hp
Saw feed servo-feed via ball screw
Material feed ball screw
Material clamping hydraulic
Saw blade cleaning electrically driven chip brush
 
  • Dimensions and weight
Length 104.3 in
Width 172.6 in
Height 106.3 in
Weight 11,464 lbs
Material support height 31.5 in
 

  •   Applications data aluminum bandsaw HBM540ALU

  • Industrial Applications
Metal Fabrication: Used in workshops for creating aluminum components for machinery, structural frameworks, and custom parts. Automotive Industry: Ideal for cutting aluminum parts for vehicles, including lightweight frames, panels, and fittings. Aerospace Industry: Used for precision cutting of aluminum alloys used in aircraft and space components. Construction: Suitable for cutting aluminum materials for building facades, window frames, and other architectural elements.
  • Manufacturing Applications
Prototype Development: Precision cutting of aluminum sheets and blocks for prototypes and product models. Electronics: Cutting aluminum heat sinks, chassis, or housings used in electronic devices. Packaging Industry: Cutting aluminum sheets or rolls for packaging solutions.
  • Artistic and Creative Applications
Sculptures and Models: Crafting detailed aluminum sculptures or decorative models. Signage: Cutting shapes and letters for custom signage or branding.

  •  Uses - data aluminum bandsaw HBM540ALU

  1. Industrial Applications
  • Metal Fabrication: Cutting aluminum sheets, rods, and profiles for industrial components.
  • Machinery Parts: Manufacturing custom aluminum parts for machinery and equipment.
  • Aerospace Components: Precision cutting of aluminum alloys for lightweight aerospace structures.
  1. Manufacturing & Workshop Tasks
  • Prototype Development: Shaping and resizing aluminum parts during product prototyping.
  • Production Line Cutting: High-volume, consistent cutting for production processes.
  • DIY Projects: Ideal for small-scale, workshop-based aluminum projects.
  1. Construction & Architecture
  • Building Materials: Cutting aluminum panels and profiles for window frames, door frames, and structural components.
  • Decorative Elements: Creating custom aluminum designs for facades and interiors.
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