Metal cutting bandsaw HBE560
The HBE560 is an advanced, semi-automatic horizontal bandsaw designed for efficient cutting of solid metals across all grades and large pipes, featuring a durable construction. For optimal results with single cuts or challenging material shapes, it is advisable to position the materials using a crane or roller conveyor alongside a line laser. When working with large pipes, the HBE560 can be fitted with a measuring system. This metal cutting bandsaw stands out due to its robust design and exceptional cutting capabilities, enabling cost-effective processing of hard-to-machine materials like high-alloy stainless steels, Inconel, or titanium in substantial diameters using carbide saw blades. The HBE560 enhances production efficiency by delivering precise cuts while maintaining low cutting costs.
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Features of the metal cutting bandsaw HBE560
- Sensitive Behringer cutting pressure control
Enhances the cutting efficiency for tube and profile sawing by automatically adjusting the machine's saw feed to accommodate variations in material cross-sections. Positioned directly behind the blade, this system allows for rapid and accurate regulation.
- Precision portal-design guide system
The integration of a sturdy, low-vibration saw frame with a linear guide system in a portal configuration guarantees optimal band sawing performance and extended durability.
- Electrically driven chip brush
Equipped with a Behringer quick-change mechanism, this tool allows for effortless brush replacements without the need for tools. The unique engagement angle safeguards the teeth of the saw blade.
- Servo feed system (option)
The band saw is fed by a servo drive with ball screw. This results in significantly shorter non-productive times and more precise saw feeds. Your advantage: higher cutting output and longer blade life!
- Cast iron band guiding parts
Manufactured by Behringer, these tools feature vibration damping right at the cutting edge, which enhances their longevity.
- Automatic guide arm
Achieve the best sawing outcome effortlessly, even when dealing with varying material dimensions.
- Energy efficient
The implementation of contemporary drives along with a unique hydraulic system leads to an energy consumption decrease of about 30% when compared to the earlier model.
- Double clamping vice
is perfect for securing individual cuts. The clamping jaws are positioned on either side of the saw blade. During setup, the material can be easily aligned with the blade. Once the cutting is complete, the horizontal bandsaw firmly retains both the cut piece and the original material.
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Technical data metal cutting bandsaw HBE560
- Cutting range
| Cutting range 90° round | 22 in (option 24 in) |
| Cutting range 90° flat | 22 x 22 in (option 27.5 in x 24 in) |
| Smallest dimension to be sawn round | 0.8 in |
| Smallest dimension to be sawn flat | 0.8 x 0.3 in |
- Performance characteristic
| Drive power | 7.4 hp |
| Blade speed | 33 - 360 fpm |
| Saw blade dimensions | 307 x 2 x 0.063 in |
| Rest piece length | 1.6 in |
| Total power | 16.1 hp |
- Dimensions and weight
| Length | 63 in |
| Width | 147.6 in |
| Height | 106.3 in |
| Weight | 7495 lbs |
| Material support height | 31.5 in |
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Applications data metal cutting bandsaw HBE560
- Industrial Manufacturing
Machinery Components: Cutting parts for heavy machinery, including shafts, brackets, and frames.
Fabrication Workshops: Ideal for cutting raw metal stock into required shapes and sizes for further processing.
Aerospace Industry: Precision cutting of metal alloys for aerospace structures and components.
- Construction Industry
Structural Steel Cutting: Preparing beams, pipes, and metal bars for construction frameworks.
Metal Roofing and Cladding: Slicing metal sheets and profiles used in architectural projects.
Custom Frames and Supports: Creating accurate metal parts for architectural designs.
- Automotive and Transportation
Vehicle Components: Cutting chassis parts, axles, and other metal components used in automotive manufacturing.
Railway and Shipbuilding: Shaping metal plates and rods for railcars, ships, and other transport equipment.
- Tool and Die Making
Precision Cutting: Creating base materials for tools, molds, and dies used in production lines.
Metal Prototyping: Assisting in the design and production of prototype tools or components.
- Heavy-Duty Workshop Tasks
Maintenance Workshops: Cutting spare parts for machinery repairs and maintenance.
Custom Fabrication: Enabling specialized cuts for unique project requirements.
- Energy and Power
Pipeline Construction: Cutting pipes and tubes for oil, gas, and water pipelines.
Power Plants: Shaping structural and operational metal components for power generation facilities.
- Metal Recycling
Scrap Metal Processing: Cutting scrap metal into manageable pieces for recycling and reuse.
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Uses - data metal cutting bandsaw HBE560
- Industrial Fabrication
Cutting steel, aluminum, and other metals into specific shapes and sizes.
Preparing raw materials for machining and welding processes.
- Manufacturing Applications
Automotive Parts: Shaping components like axles, gears, and chassis elements.
Aerospace Components: Precision cutting of metal alloys for lightweight, high-strength parts.
Tool and Die Making: Producing accurate base materials for molds and dies.
- Construction and Infrastructure
Structural Steel Cutting: Preparing I-beams, pipes, and rods for construction projects.
Custom Metal Frames: Cutting materials for doors, windows, and architectural elements.
- Workshop and Maintenance
Repair Shops: Slicing metal parts for machinery repairs.
Custom Fabrication: Making bespoke metal parts for unique projects.
- Energy Sector
Pipeline Construction: Cutting pipes for oil, gas, and water transportation.
Power Plants: Shaping structural components used in energy generation.
- Recycling
Reducing scrap metal to manageable sizes for efficient recycling processes.
