CNC Precision Surface Grinding Machine PSG-CA2/PSG-CA3 series

SERIES line-up

UPG63CALi2・UPG84CALi2・UPG106CALi2  

Concept

Equipped with a static slide and linear motor drive on the sliding structures. Surface grinding, simple wheel molding, automation of dressing conditions, and on-machine measurement achieve the highest level of grinding!    

Feature

User-Friendly iQ Interactive Software:
  • Operate the machine with ease using intuitive touch icons on the screen.
Automatic Data Creation Function:
  • Input gross and fine grinding allowances along with particle size.
  • Automatically generates optimal grinding and dressing conditions for precision operations.
Robust Over-Hangless T-Frame Structure:
  • Ensures stability with a V-V-shaped table longitudinal feed.
  • Column design facilitates easy mounting of large workpieces.
High-Capacity Table Design:
  • Double-cylinder system increases the table's load capacity significantly.
  • Provides stable machining across the full table stroke, even for heavy-duty applications.
Versatile Grinding Capabilities:
  • Supports various grinding methods, including surface grinding, pitch shaping, contouring, and form grinding.
Optional On-Machine Measurement System:
  • Features an optional on-machine measuring device and CCD camera.
  • Enables automated cycles of measurement and grinding without removing the workpiece.
Hydrostatic Spindles:
  • Handles high-precision grinding with exceptional flatness and superior surface roughness.
Form Grinding Functionality:
  • Operates as a forming grinder, suitable for intricate shapes and detailed machining requirements.
 

Uses of the CNC Precision Surface Grinding Machine PSG-CA2/PSG-CA3 Series

The PSG-CA2/PSG-CA3 Series CNC precision surface grinding machines are engineered to deliver outstanding performance, versatility, and precision. These machines are indispensable across industries requiring high-quality surface finishes, complex machining, and reliable automation. Below are their primary uses:

1. High-Precision Surface Grinding

  • Ideal for achieving ultra-flat surfaces with exceptional parallelism and minimal roughness.
  • Used in manufacturing high-tolerance components for aerospace, automotive, and electronics industries.

2. Mold and Die Manufacturing

  • Perfect for creating precision molds and dies with intricate geometries and smooth surface finishes.
  • Supports injection molding, metal stamping, and other tooling applications requiring accuracy and consistency.

3. Advanced Tool Production

  • Ensures precise grinding for cutting tools, punches, and machining fixtures.
  • Widely utilized in tool-making industries for creating reliable, long-lasting tools.

4. Complex Contour and Form Grinding

  • Facilitates contouring and form grinding of parts with complex shapes and profiles.
  • Used for machining turbine blades, precision mechanical components, and intricate custom parts.

5. Large Workpiece Machining

  • Designed to handle large and heavy workpieces with its robust column structure and high load capacity.
  • Ideal for manufacturing large-scale industrial parts and heavy-duty components.

6. Automated Grinding Operations

  • Features CNC control and iQ interactive software for simplified operation and automation.
  • Automatically generates optimal grinding and dressing conditions, reducing manual input and improving efficiency.

7. Pitch Shape and Profile Grinding

  • Excels at pitch shape grinding and profile grinding for parts requiring complex and precise geometries.
  • Commonly used in optical industries and advanced engineering applications.

8. Versatile Material Compatibility

  • Handles a wide range of materials, including metals, composites, and ceramics.
  • Ideal for industries requiring versatility in material processing, such as medical and semiconductor manufacturing.

9. On-Machine Measurement and CCD Camera Integration

  • Supports optional on-machine measurement devices and CCD cameras.
  • Enables automated inspection and grinding cycles without removing the workpiece, ensuring precision and reducing downtime.

10. Hydrostatic Spindles for Superior Accuracy

  • Equipped with hydrostatic spindles for exceptional flatness and fine surface finishes.
  • Essential for applications in optics, semiconductors, and advanced engineering.

11. Prototyping and R&D Applications

  • Widely used in research and development settings for creating prototypes and testing advanced materials.
  • Offers flexibility and precision needed for innovative designs and experiments.
The PSG-CA2/PSG-CA3 Series combines cutting-edge CNC technology, robust design, and versatile grinding capabilities, making it indispensable for industries that demand high precision and efficiency. Its ability to handle large workpieces, automate processes, and deliver exceptional surface quality ensures its place as a leader in modern machining solutions.

CNC Precision Surface Grinding Machine PSG-CA2/PSG-CA3 series