SPEEDIO U500Xd2

Machine Structure:

Extended Z-Axis Travel The Z-axis travel has been significantly increased from 300 mm to 380 mm, along with an expanded distance between the table top and the spindle nose end. This improvement ensures a larger machining area in the Z direction and enhances tool accessibility for complex operations.

Increased Y-Axis Travel The Y-axis travel has been extended from 400 mm to 450 mm, offering better range and flexibility. With the A-axis at 90 degrees, the Y-axis range is shifted from the center of the tilting axis to optimize tool accessibility and support intricate machining tasks.

Expanded Jig Area for Versatile Machining The enhanced travels of the Y and Z axes allow for an ample jig area, accommodating workpieces up to 500 mm in diameter and 320 mm in height. This capability supports multi-face machining of medium-sized components, with a maximum load capacity of 100 kg.

High-Capacity 28-Tool Magazine The compact drum-type magazine features high-speed tool changes with options for 14-tool, 21-tool, or 28-tool configurations. It supports tools with a maximum size of 110 mm and a weight of 4 kg, with a total tool weight capacity of 35 kg. Achieve efficient tool changes with a swift 0.7-second tool-to-tool time.

These enhancements boost productivity and precision, making the system ideal for industries requiring versatile, high-performance machining solutions.

Key Highlights:

• Z-Axis Travel: 380 mm for larger machining areas.
• Y-Axis Travel: 450 mm for improved range and flexibility.
• Jig Area: Up to 500 mm diameter and 320 mm height.
• 28-Tool Magazine: High-speed tool change with 4 kg max tool weight.

Machine Productivity:

Non-Stop Automatic Tool Changer (ATC) Experience high-speed tool changes with an optimized combination of spindle start/stop, Z-axis movement, and magazine operation. Achieve seamless transitions with:

• 14/21 Tools: Tool-to-Tool in 0.6s, Chip-to-Chip in 1.3s.
• 28 Tools (Standard): Tool-to-Tool in 0.7s, Chip-to-Chip in 1.4s.
• 28 Tools (Heavy): Tool-to-Tool in 0.8s, Chip-to-Chip in 1.4s. Efficiently handle tools weighing up to 4 kg, with minimal time increase for heavier tools.

Simultaneous Operations for Reduced Downtime Boost productivity by performing tool changes and X/Y-axis or additional axis positioning simultaneously, minimizing wasted time.

Intelligent Magazine Load Optimization A cutting-edge estimation system evaluates tool inertia and unbalanced loads in the magazine. It dynamically sets and updates the optimal acceleration for smooth and precise magazine axis movement, even during active operations.

Optimized A/C-Axis Indexing Advanced estimation of A/C-axis inertia ensures optimal acceleration and precise feed rates during indexing, delivering enhanced accuracy for complex machining tasks.

Faster Automatic Door Operations Setup times are significantly reduced with an improved automatic door system that opens and closes 20% faster, ensuring smoother workflow transitions.

No-Warmup Support Function for Enhanced Productivity An innovative touch-probe measurement system eliminates the need for warmup operations by adjusting based on displacement size. This feature boosts productivity while maintaining high-accuracy machining.

Key Highlights:

• Tool Change: Lightning-fast tool changes for tools up to 4 kg.
• Simultaneous Operations: Reduced time loss with multitasking capabilities.
• Optimized Indexing: Precision A/C-axis control for complex machining.
• Enhanced Door Speed: 20% faster automatic door operations.
• No Warmup Needed: Accurate machining without time-consuming warmup.

Machine Capacity:

Newly Developed 12,000 min⁻¹ Spindle Motor The standard spindle motor has been upgraded to a cutting-edge 12,000 min⁻¹ model, delivering outstanding efficiency for high-speed machining. With a maintained spindle torque in medium- and high-speed ranges, this motor significantly reduces machining time for aluminum and steel. Key specifications include:

• Standard: 12,000 min⁻¹ | Max. torque: 40 N·m | Max. output: 18.9 kW.
• Optional: 16,000 min⁻¹ | Max. torque: 27 N·m | Max. output: 15.4 kW. Whether working with lightweight or heavy-duty materials, this spindle ensures precision and speed.

Simultaneous 5-Axis Machining (U500Xd2-5AX) Harness the power of advanced 5-axis machining with:

• Tool Center Point Control: Achieves submicron accuracy for intricate operations.
• Backlash-Free Tilting Rotary Table: Ensures stability and precision in multi-axis movements. This system enables high-speed, highly accurate machining, ideal for complex geometries and intricate designs.

Enhanced Productivity with BT30 Compactness Maximize output with the compact BT30 tool interface. Combined with proprietary look-ahead acceleration/deceleration processing, the system reaches peak speed and acceleration for efficient 5-axis simultaneous machining.

Superior Performance Compared to BT40 Machines Designed for efficiency, the system outperforms traditional BT40 machining centers in cycle time and precision, as demonstrated during operations on workpieces like knee joint components.

Key Features:

• 12,000 min⁻¹ Spindle: Exceptional speed for aluminum and steel machining.
• 5-Axis Precision: Backlash-free tilting rotary table and submicron accuracy.
• BT30 Compactness: Optimized performance with reduced cycle times.
• Customizable Options: Upgrade to 16,000 min⁻¹ for specialized needs.

NC Controller:

User-Friendly Interface The NC controller is designed with a modernized user interface that groups related functions for seamless navigation. Key features include:

• Support Apps: Integrated tools like a calculator, notebook, and file viewer enhance functionality.
• Improved Display: Easy-to-view interface for efficient operation.
• Touch Panel Compatibility: Allows operation on both conventional screens and responsive touch panels.

These advancements ensure smooth and intuitive usage, significantly enhancing operator productivity.

Enhanced Accessibility and Workability Operators benefit from improved accessibility, making it easier to handle setup tasks such as workpiece changes without physical strain. The ergonomic design supports efficient workflows, reducing downtime and effort.

Key Features of the NC Controller:

• Optimized Navigation: Grouped functions for streamlined operations.
• Versatile Tools: Built-in accessories for added convenience.
• Ease of Use: Touch panel and traditional screen compatibility.
• Ergonomic Design: Strain-free setup and operation.

Achieve seamless and efficient machining operations with this advanced NC controller, designed for optimal usability and operator comfort.

Product Specifications:

Spindle Speed:

• Standard: 12,000 min⁻¹
• Optional: 16,000 min⁻¹

Axis Travels:

• X-Axis: 500 mm
• Y-Axis: 450 mm
• Z-Axis: 380 mm
• A-Axis (Degrees): -30° to 120°
• C-Axis (Degrees): 360°

Tool Storage Capacity:

• Options: 14, 21, or 28 tools

Rapid Traverse Rates (XYZ-Area):

• X-Axis: 50 m/min
• Y-Axis: 50 m/min
• Z-Axis: 56 m/min

Indexing Speeds (A/C Axes):

• A-Axis: 50°/s
• C-Axis: 75°/s

Required Floor Space:

• Dimensions: 1,560 mm x 2,081 mm

Optional Features:

• BT Dual Contact Spindle (BIG-PLUS): Available
• Coolant Through Spindle (CTS): Available