CNC Synchronous Gear Grinding Machine SHG-NCS series

SERIES line-up

Concept

Feature

• Improved Gear Accuracy: The belt drive spindle with a high-resolution encoder (3x more accurate) and upgraded infeed motor encoder enhance gear accuracy and wheel forming precision.
• Enhanced Pitch Accuracy: Relocating the work spindle encoder directly beneath the spindle and upgrading to a higher-resolution type reduces synchronization errors and improves pitch accuracy.
• Thermal Expansion Control: Low-expansion casting in key units prevents thermal expansion, maintaining high-precision grinding.
• Automatic Dressing Cycle: Automatic wheel dressing with the infeed axis ensures consistent performance and reduces manual effort.
• Twin Rotary Dresser: The twin rotary dresser reduces dressing time and extends diamond tool life for better efficiency.

Uses of the CNC Synchronous Gear Grinding Machine SHG-NCS series

• The CNC Synchronous Gear Grinding Machine SHG-NCS Series is a high-precision machine designed for grinding gears with exceptional accuracy and surface quality. It is widely used in industries requiring precise and efficient gear manufacturing. Below are the primary uses of the SHG-NCS Series:

  1. High-Precision Gear Grinding

  • The SHG-NCS Series is ideal for grinding gears with high precision, including spur gears, helical gears, and worm gears. It ensures precise tooth profiles, pitch accuracy, and surface finishes, critical in applications such as transmission systems, gearboxes, and drivetrains.

  2. Grinding of Large Gears

  • This machine is capable of grinding large gears typically used in heavy machinery, wind turbines, marine propulsion systems, and industrial equipment. It can handle large diameter gears while maintaining high accuracy and excellent surface quality.

  3. High-Performance Automotive Gear Grinding

  • The SHG-NCS Series is commonly used in the automotive industry for grinding precision gears such as differential gears, gear shafts, and cam gears. The machine's advanced capabilities help meet the tight tolerance requirements of high-performance automotive drivetrains.

  4. Aerospace Gear Manufacturing

  • This grinding machine is suitable for manufacturing aerospace gears, including turbine gears, aircraft transmission gears, and landing gear systems. The ability to produce gears with high precision is essential for the performance and safety of aviation systems.

  5. Gear Grinding for Heavy Machinery

  • The SHG-NCS Series is highly effective for grinding gears used in heavy machinery such as construction equipment, mining machines, and oil rigs. These gears must withstand high loads and provide smooth operation, requiring the precise gear grinding capabilities of the SHG-NCS.

  6. Grinding of High-Precision Industrial Gears

  • The machine is perfect for producing high-precision industrial gears, such as those found in robotics, CNC machines, and conveyor systems. The SHG-NCS ensures consistent gear performance, critical in automated and precision machinery.

  7. Grinding of High-Load and High-Torque Gears

  • The SHG-NCS Series is suitable for grinding gears used in high-load and high-torque applications, such as electric motors, hydraulic systems, and generators. These gears demand both high accuracy and strength to ensure smooth and efficient operation.

  8. Grinding of Small Gears and Micro Gears

  • The CNC capabilities of the SHG-NCS make it highly efficient for grinding small gears and micro gears used in industries like electronics, medical devices, and precision instruments. The machine can handle intricate details and fine tolerances required for small-scale gears.

  9. Customized Gear Grinding

  • The SHG-NCS Series offers flexibility in producing custom gears with specific tooth profiles and dimensions. It is ideal for prototype development and small-batch production where unique gear geometries or non-standard sizes are required.

  10. High-Volume Gear Production

  • Thanks to its automation features, the SHG-NCS Series is well-suited for high-volume production of gears. The machine's consistent performance, along with short cycle times, makes it ideal for mass manufacturing of gears used in applications like automotive, industrial equipment, and consumer goods.

  11. Grinding of Precision Gear Teeth

  • The machine is highly effective for grinding precise gear teeth with minimal deviations. This is critical in applications like gear transmission systems, where even small inaccuracies in tooth geometry can lead to performance issues or premature wear.

  12. Final Finishing of Gears

  • The SHG-NCS Series is used in the final finishing of gears after hobbing or shaping, achieving superior surface finishes, tight tolerances, and optimal gear tooth profile accuracy. This ensures the gears operate efficiently in high-performance systems, reducing noise and improving load-bearing capacity.